Lexus ES: Hybrid Battery System (for Lithium-ion Battery)
Lexus ES (XZ10) Service Manual / Engine & Hybrid System / Hybrid / Battery Control / Hybrid Battery System (for Lithium-ion Battery)
- Definition Of Terms
- Parts Location
- System Diagram
- How To Proceed With Troubleshooting
- Check For Intermittent Problems
- Utility
- Problem Symptoms Table
- Terminals Of Ecu
- Diagnosis System
- Dtc Check / Clear
- Freeze Frame Data
- Vehicle Behavior Chart
- Data List / Active Test
- Diagnostic Trouble Code Chart
- System Voltage (BATT) Circuit Short to Ground or Open (P056014)
- Vehicle Control History
- Hybrid/EV Battery Energy Control Module Processor to Monitoring Processor Signal Invalid (P060629)
- Hybrid/EV Battery Energy Control Module Processor to Monitoring Processor Missing Message (P060687)
- Hybrid/EV Battery Energy Control Module Monitoring Processor Watchdog / Safety MCU Failure (P060A47)
- Hybrid/EV Battery Energy Control Module Processor from Monitoring Processor Missing Message (P060A87)
- Hybrid/EV Battery Energy Control Module A/D Processing Circuit Voltage Below Threshold (P060B16)
- Hybrid/EV Battery Energy Control Module A/D Processing Internal Electronic Failure (P060B49)
- Hybrid/EV Battery Energy Control Module EEPROM Data Memory Failure (P062F44)
- Hybrid/EV Battery Energy Control Module EEPROM Calibration / Parameter Memory Failure (P062F46)
- Hybrid/EV Powertrain Control Module Unexpected Operation (P0A1D94)
- Hybrid/EV Battery Cooling Fan 1 Circuit Short to Ground (P0A8111)
- Hybrid/EV Battery Cooling Fan 1 Circuit Short to Auxiliary Battery or Open (P0A8115)
- Hybrid/EV Battery Cooling Fan 1 Component Internal Failure (P0A8196)
- High Voltage Fuse Accumulated Load History (P0A9563)
- Hybrid/EV Battery Temperature Sensor "A" Circuit Short to Ground (P0A9B11,...,P0C3315)
- Hybrid/EV Battery Temperature Sensor "A" Voltage Out of Range (P0A9B1C,P0AC51C,P0ACA1C,P0AE81C,P0BC21C,P0C331C)
- Hybrid/EV Battery Temperature Sensor "A" Signal Stuck In Range (P0A9B2A,...,P306A62)
- Hybrid/EV Battery Air Temperature Sensor "A" Circuit Short to Ground (P0AAC11,P0AAC15)
- Hybrid/EV Battery Current Sensor "A" Circuit Short to Ground (P0ABF11,P0ABF15,P0B0E11,P0B0E15,P1CBB12,P1CBB14)
- Hybrid/EV Battery Current Sensor "A" Signal Bias Level Out of Range / Zero Adjustment Failure (P0ABF28)
- Hybrid/EV Battery Current Sensor "A" Signal Stuck In Range (P0ABF2A)
- Hybrid/EV Battery Current Sensor "A"/"B" Signal Compare Failure (P0B1362)
- Hybrid/EV Battery State of Charge High (P0C3000)
- Hybrid/EV Battery Energy Control Module Hybrid/EV Battery Monitor Performance (P0E2D00)
- Hybrid Battery Stack 2 Cell Voltage Detection Voltage Out of Range (P1A001C,P301A1C)
- Hybrid/EV Battery Stack 2 Cell Circuit Voltage Above Threshold (P1A6017,P31AA17)
- Hybrid/EV Battery Stack 2 Cell Circuit Voltage Below Threshold (P1A6116,P31AB16)
- Hybrid/EV Battery Stack 1 Delta SOC High (P1A8000,P1A8500)
- Hybrid/EV Battery Stack 1 Delta SOC High (Extreme) (P1A8100,P1A8600)
- Hybrid/EV Battery Stack 1 Current Interrupt Device Circuit Open (P1AC413,P1AC513)
- Hybrid/EV Battery Stack 1 Current Interrupt Device Stuck On (P1AC49E,P1AC59E)
- System Voltage (AM) Circuit Voltage Below Threshold (P1AFC00)
- Flying Capacitor Circuit Voltage Out of Range (P1AFD00)
- Flying Capacitor/Internal Control Module Hybrid/EV Battery Monitor Voltage Out of Range (P1AFD1C)
- Hybrid/EV Battery ECU Multiple Reset (P1AFF00)
- Hybrid/EV Battery Current Sensor for Driving Control Circuit Short to Ground (P1C9F11,P1C9F15)
- High Voltage Power Resource Internal Electronic Failure (P1C8549)
- Hybrid/EV Battery Current Sensor for Driving Control Voltage Out of Range (P1C9F1C)
- Hybrid/EV Battery Stack 1 Voltage Difference Out of Range (P1CC81E,P1CC91E)
- Hybrid/EV Battery Discharge Control Malfunction (P300000)
- Hybrid/EV Battery Control System Over Temperature (P30004B)
- Hybrid/EV Battery Control System Circuit Voltage Below Threshold (P300016)
- Hybrid/EV Battery Voltage High (P31B300)
- Extreme Hybrid/EV Battery Charging Current (P31B400)
- Hybrid/EV Battery Internal Electronic Failure (P31B549)
- Hybrid/EV Battery Stack 1 Circuit Resistance Out of Range (P33DA1E,P33DB1E)
- Hybrid/EV Battery Stack 1 Circuit Resistance Above Threshold (P33E01B,P33E11B)
- (Extreme) Hybrid/EV Battery Stack 1 Cell Circuit Voltage Below Threshold (P33EC16,P33ED16)
- Lost Communication with ECM/PCM "A" Missing Message (U010087)
- Lost Communication with Hybrid/EV Powertrain Control Module Missing Message (U029387)
- Lost Communication with Hybrid Powertrain Control Module (Hybrid/EV Battery Local Bus) Missing Message (U115087)
- "HAVE TRACTION BATTERY INSPECTED" is displayed
- ECU Power Source Circuit
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Definition Of Terms
DEFINITION OF TERMS Term Definition Monitor Description Description of what the battery ECU assembly monitors and how to detects malfunctions (monitoring purpose and its details). Relat
Parts Location
PARTS LOCATION ILLUSTRATION *1 HYBRID VEHICLE CONTROL ECU *2 INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY - ECU-B NO. 1 FUSE *3 NO. 4 RELAY BLOCK - IGCT NO. 2 FUSE - PM-IGCT FUSE - BATT FA
System Diagram
SYSTEM DIAGRAM
SEE MORE:
Disassembly
DISASSEMBLY CAUTION / NOTICE / HINT HINT:
Use the same procedure for the RH side and LH side.
The following procedure is for the LH side.
PROCEDURE 1. REMOVE HEADLIGHT ECU SUB-ASSEMBLY Click here 2. REMOVE HEADLIGHT GASKET Click here 3. REMOVE HEADLIGHT RIM (a) Remove the screw.
Components
COMPONENTS ILLUSTRATION *1 KNOCK CONTROL SENSOR (for Bank 1) *2 KNOCK CONTROL SENSOR (for Bank 2) N*m (kgf*cm, ft.*lbf): Specified torque * For use with a union nut wrench
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