Lexus ES: Installation

INSTALLATION

PROCEDURE

1. INSTALL HV BATTERY JUNCTION BLOCK ASSEMBLY

CAUTION:

Be sure to wear insulated gloves and protective goggles.

(a) Install the HV battery junction block assembly to the HV battery with the 4 nuts.

Torque:

7.5 N·m {76 kgf·cm, 66 in·lbf}

NOTICE:

If the HV battery junction block assembly has been struck or dropped, replace it with a new one.

(b) Engage the 2 claws to install the wiring harness protector.

(c) Connect the 2 HV battery junction block assembly connectors.

NOTICE:

Make sure that the connectors are connected securely.

(d) Install the electric vehicle battery plug assembly to the HV battery with the bolt.

Torque:

7.5 N·m {76 kgf·cm, 66 in·lbf}

(e) Connect the hybrid battery terminal block connector.

NOTICE:

Make sure that the connector is connected securely.

(f) Connect the HV battery junction block assembly connector.

NOTICE:

Make sure that the connector is connected securely.

(g) Engage the 2 claws to close the wiring harness protector.

2. CONNECT FLOOR WIRE

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3. CONNECT FLOOR UNDER WIRE

CAUTION:

Be sure to wear insulated gloves.

(a) Connect the shield ground to the HV battery.

(b) Connect the 2 HV battery junction block assembly connectors.

NOTICE:

Make sure that the connectors are connected securely.

4. INSTALL NO. 1 HV BATTERY COVER PANEL RH

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5. INSTALL REAR SEAT CUSHION LEG SUB-ASSEMBLY

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6. INSTALL REAR UNDER COVER

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7. INSTALL REAR UNDER SIDE COVER LH

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8. INSTALL REAR DOOR SCUFF PLATE LH

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9. INSTALL REAR UNDER SIDE COVER RH

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10. INSTALL REAR DOOR SCUFF PLATE RH

HINT:

Use the same procedure as for the LH side.

11. INSTALL REAR SEAT CUSHION LOCK HOOK

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12. INSTALL REAR SEAT CUSHION ASSEMBLY

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13. INSTALL SERVICE PLUG GRIP

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14. PERFORM CURRENT SENSOR OFFSET LEARNING

HINT:

Perform this procedure when the HV battery junction block assembly or battery ECU assembly has been replaced.

(a) Connect the Techstream to the DLC3.

(b) Turn the power switch on (READY).

(c) Perform a road test.

NOTICE:

Accelerate and decelerate gently. Avoid rapid acceleration and deceleration.

(1) Enter the following menus: Powertrain / HV Battery / Data List / Hybrid Battery Current.

(2) Drive the vehicle with the value of Data List item "Hybrid Battery Current" between -50 A and 50 A.

HINT:

Distance and driving time are not specified.

(3) Turn the power switch off and leave the vehicle for 30 seconds or more.

(4) Turn the power switch on (IG).

(5) Enter the following menus: Powertrain / HV Battery / Data List / Hybrid Battery Current.

(6) Check that the value of "Hybrid Battery Current" is between -0.5 A and 0.5 A with the power switch on (IG).

NOTICE:

If the value is outside the specified range, perform the road test again.

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