REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during HV battery removal/installation are shown below.
Necessary Procedures After Parts Removed/Installed/Replaced Replaced Part or Performed Procedure | Necessary Procedure | Effect/Inoperative Function when Necessary Procedure not Performed | Link |
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*: When performing learning using the Techstream.
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Auxiliary battery terminal is disconnected/reconnected | Perform steering sensor zero point calibration | Lane Control System |
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Pre-collision System | |||
Parking Support Brake System* | |||
Lighting System | |||
Memorize steering angle neutral point | Parking assist monitor system |
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Panoramic view monitor system |
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Initialize power trunk lid system | Power Trunk Lid System |
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Replacement of HV battery | Battery status info update | HV battery status information cannot be updated |
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Replacement of hybrid battery terminal block | Perform high voltage fuse accumulated load history reset | DTCs are stored |
CAUTION:
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NOTICE:
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- Push the connector until a click sound is heard.
- Visually check and confirm that the connector is securely connected by pulling on it.
If the HV battery is stored without insulating the connectors and terminals, electric shock or fire may result.
*a | Opening |
HINT:
When disposing of an HV battery, make sure to return it through an authorized collection agent who is capable of handling it safely. If the HV battery is returned via the manufacturer specified route, it will be returned properly and in a safe manner by an authorized collection agent.
PROCEDURE
1. PRECAUTION
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2. REMOVE SERVICE PLUG GRIP
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3. DISCONNECT ENGINE ROOM MAIN WIRE
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4. REMOVE CONNECTOR COVER ASSEMBLY
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5. CHECK TERMINAL VOLTAGE
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6. INSTALL CONNECTOR COVER ASSEMBLY
CAUTION:
Be sure to wear insulated gloves.
(a) Using a T25 "TORX" socket wrench, install the connector cover assembly to the inverter with converter assembly with the bolt (A). Torque: 4.5 N·m {46 kgf·cm, 40 in·lbf} NOTICE: Do not touch the waterproof seal of the connector cover assembly. |
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(b) Install the bolt (B).
Torque:
8.0 N·m {82 kgf·cm, 71 in·lbf}
7. CONNECT ENGINE ROOM MAIN WIRE
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8. REMOVE BATTERY COOLING BLOWER ASSEMBLY
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9. REMOVE NO. 1 HV BATTERY COVER PANEL RH
CAUTION:
Be sure to wear insulated gloves.
(a) Using the service plug grip, remove the battery cover lock striker. HINT: Insert the projection of the service plug grip and turn the button of the battery cover lock striker counterclockwise to release the lock. |
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(b) Remove the 3 bolts, 3 nuts and No. 1 HV battery cover panel RH from the HV battery.
10. DISCONNECT HV FLOOR UNDER WIRE
CAUTION:
Be sure to wear insulated gloves.
(a) Disconnect the 2 HV battery junction block assembly connectors. NOTICE: Insulate each disconnected high-voltage connector with insulating tape. Wrap the connector from the wire harness side to the end of the connector. |
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(b) Disconnect the shield ground from the HV battery.
(c) Disconnect the floor wire connector. | |
11. DISCONNECT FLOOR WIRE
CAUTION:
Be sure to wear insulated gloves.
(a) Disengage the clamp. | |
(b) Disconnect the electric vehicle battery plug assembly connector.
(c) Disconnect the HV battery junction block assembly connector.
12. REMOVE NO. 2 INDOOR ELECTRICAL KEY ANTENNA ASSEMBLY
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13. DISCONNECT FLOOR WIRE
CAUTION:
Be sure to wear insulated gloves.
(a) Disengage the 2 clamps to disconnect the floor wire. | |
14. REMOVE NO. 1 HYBRID BATTERY EXHAUST DUCT
CAUTION:
Be sure to wear insulated gloves.
(a) Remove the clip. | |
(b) Disengage the claw to remove the No. 1 hybrid battery exhaust duct from the HV battery.
15. DISCONNECT FLOOR WIRE
CAUTION:
Be sure to wear insulated gloves.
(a) Disengage the clamp. | |
(b) Disconnect the battery voltage sensor connector.
16. REMOVE HV BATTERY
CAUTION:
Be sure to wear insulated gloves.
(a) Remove the 5 bolts and HV battery from the vehicle body. NOTICE:
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17. REMOVE NO. 4 HV BATTERY SHIELD SUB-ASSEMBLY
CAUTION:
Be sure to wear insulated gloves.
(a) Remove the 4 nuts and No. 4 HV battery shield sub-assembly from the HV battery. | |
18. REMOVE NO. 3 HV BATTERY SHIELD SUB-ASSEMBLY
CAUTION:
Be sure to wear insulated gloves.
(a) Remove the 4 nuts and No. 3 HV battery shield sub-assembly from the HV battery. | |
19. REMOVE NO. 4 HV BATTERY END PLATE SUB-ASSEMBLY
CAUTION:
Be sure to wear insulated gloves.
(a) Remove the 2 bolts, 2 nuts and No. 4 HV battery end plate sub-assembly from the HV battery. |
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20. REMOVE NO. 5 HV BATTERY END PLATE SUB-ASSEMBLY
CAUTION:
Be sure to wear insulated gloves.
(a) Remove the 12 nuts and No. 5 HV battery end plate sub-assembly from the HV battery. | |
21. REMOVE UPPER HV BATTERY COVER SUB-ASSEMBLY
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22. REMOVE NO. 1 HV BATTERY SHIELD PANEL
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23. REMOVE BATTERY VOLTAGE SENSOR
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24. REMOVE HYBRID BATTERY TERMINAL BLOCK
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25. REMOVE HV BATTERY JUNCTION BLOCK ASSEMBLY
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26. REMOVE NO. 2 HYBRID BATTERY SHIELD SUB-ASSEMBLY
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27. REMOVE NO. 1 HV BATTERY INTAKE DUCT LH
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