CHARGING
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced when charging the HV battery are shown below.
Necessary Procedures After Parts Removed/Installed/Replaced Replaced Part or Performed Procedure | Necessary Procedure | Effect/Inoperative Function when Necessary Procedure not Performed | Link |
---|---|---|---|
*: When performing learning using the Techstream.
Click here | |||
Auxiliary battery terminal is disconnected/reconnected | Perform steering sensor zero point calibration | Lane Control System |
|
Pre-collision System | |||
Parking Support Brake System* | |||
Lighting System | |||
Memorize steering angle neutral point | Parking assist monitor system |
| |
Panoramic view monitor system |
| ||
Initialize power trunk lid system | Power Trunk Lid System |
|
CAUTION:
Click here
NOTICE:
PROCEDURE
1. INSPECT AUXILIARY BATTERY VOLTAGE
(a) Measure the auxiliary battery voltage.
Standard Voltage:
Approximately 11 V or more
HINT:
2. PREPARATION FOR HV BATTERY CHARGING
CAUTION:
Click here
HINT:
(a) Check the charge level of the HV battery.
(1) If the hybrid system fails to start and "Traction Battery Needs to be Protected Shift into P to Restart" or "Traction Battery Needs to be Protected Refrain From the Use of N Position" is displayed on the multi-information display, the HV battery may be discharged.
(2) Confirm if the engine starts. If the engine starts, leave it idling with the shift lever in P until the engine stops (self charge has completed).
If the engine cannot start, charge the HV battery.
HINT:
(b) Remove the service plug grip.
Click here
(c) Check the terminal voltage.
(1) Disconnect the engine room main wire.
Click here
(2) Remove the connector cover assembly.
Click here
(3) Check the terminal voltage.
Click here
(4) Install the connector cover assembly.
Click here
(5) Connect the engine room main wire.
Click here
(d) Remove the rear seat cushion assembly.
Click here
(e) Remove the rear seat cushion lock hook.
Click here
(f) Remove the rear door scuff plate LH.
Click here
(g) Remove the rear under side cover LH.
Click here
(h) Remove the rear door scuff plate RH.
HINT:
Use the same procedure as for the LH side.
(i) Remove the rear under side cover RH.
Click here
(j) Remove the rear under cover.
Click here
(k) Remove the rear seat cushion leg sub-assembly.
Click here
(l) Remove the No. 1 HV battery cover panel RH.
Click here
(m) Disconnect the HV floor under wire.
(1) Disconnect the 2 HV battery junction block assembly connectors. NOTICE: Insulate each disconnected high-voltage connector with insulating tape. Wrap the connector from the wire harness side to the end of the connector. |
|
(2) Disconnect the shield ground from the HV battery.
(n) Inspect the electrical insulation of the HV battery.
(1) Using a megohmmeter set to 500 V, measure the resistance according to the value(s) in the table below. NOTICE: Be sure to set the megohmmeter to 500 V when performing this test. Using a setting higher than 500 V can result in damage to the component being inspected. Standard Resistance:
|
|
(2) Using a megohmmeter set to 500 V, measure the resistance according to the value(s) in the table below. NOTICE: Be sure to set the megohmmeter to 500 V when performing this test. Using a setting higher than 500 V can result in damage to the component being inspected. Standard Resistance:
|
|
(o) Connect the THS charger in the order shown in the illustration.
*1 | HV Battery | *2 | HV Floor Under Wire |
*3 | Inverter with Converter Assembly | *4 | No. 1 HV Battery Cover Panel RH |
*a | EV Bonding Cable (Green Cable) | *b | Low Voltage Cable |
*c | High Voltage Cable | *d | Power Input Plug |
*e | Grounded AC 100 to 240 V Receptacle | *f | THS Charger |
NOTICE:
Connect all of the THS charger cables in the order shown in the illustration to prevent electrical shock.
(p) Connect the 2 SST (high voltage cable) connectors to the HV battery junction block assembly. SST: 09882-10090 | |
(q) Temporarily install the No. 1 HV battery cover panel RH with the bolt and nut. Torque: 7.5 N·m {76 kgf·cm, 66 in·lbf} NOTICE: Be careful not to pinch SST (high voltage cable). | |
(r) Connect the SST (high voltage cable) terminal to the position shown in the illustration with the nut.
Torque:
7.5 N·m {76 kgf·cm, 66 in·lbf}
(s) Connect the SST (EV bonding cable (green cable)) terminal to the position shown in the illustration with the nut. SST: 09882-10070 Torque: 7.5 N·m {76 kgf·cm, 66 in·lbf} | |
(t) Connect the SST (EV bonding cable (green cable)) terminal to SST (THS charger). SST: 09880-10021 09881-10041 |
|
(u) Connect the SST (low voltage cable) terminal to the position shown in the illustration with the bolt. Torque: 7.5 N·m {76 kgf·cm, 66 in·lbf} | |
(v) Connect SST (low voltage cable) and SST (high voltage cable) to SST (THS charger) in the order shown in the illustration. |
|
(w) Install the service plug grip.
Click here
(x) Connect the cable to the negative (-) auxiliary battery terminal.
Click here
(y) Connect SST (power input plug) of SST (THS charger) to a grounded AC 100 to 240 V receptacle.
SST: 09881-10081
SST: 09881-10090
SST: 09881-10050
NOTICE:
Always use an AC 100 to 240 V receptacle with a properly functioning ground. The ground is designed to reduce the chance of electric shock if a malfunction occurs. Do not use the charger if any of the pins on its plug have been damaged or removed.
3. HV BATTERY CHARGING
(a) Connect the Techstream to the DLC3.
(b) Turn the power switch on (IG).
(c) Enter the following menus: Powertrain / Hybrid Control / Active Test / Hybrid Battery Charge.
Powertrain > Hybrid Control > Active Test Tester Display |
---|
Hybrid Battery Charge |
HINT:
"System Main Relay Status - SMRB" and "System Main Relay Status - SMRG" in Data List during "Battery Charge" Active Test:
Step | Active Test "Battery Charge" | THS charger START Switch | Data List "System Main Relay Status - SMRB" | Data List "System Main Relay Status - SMRG" |
---|---|---|---|---|
1 | OFF | OFF | OFF | OFF |
2 | OFF → ON | OFF | OFF → ON | OFF → ON |
3 | ON | OFF → ON | ON | ON |
(d) Make sure that the EMERGENCY STOP switch is in the reset condition (the switch is turned clockwise and released).
(e) Make sure that the BREAKER is in the ON position.
(f) Turn the THS charger MAIN switch on. HINT: The MAIN indicator will illuminate (green). | |
(g) Press the START switch.
HINT:
(h) Repeat the charge cycle 3 times. When the last cycle has finished, turn the THS charger MAIN switch off.
HINT:
(i) Turn the power switch off.
(j) Remove the THS charger and connect the HV floor under wire (for HV Battery).
(1) Disconnect SST (power inlet plug) of SST (THS charger) from the grounded AC 100 to 240 V receptacle.
(2) Disconnect the cable from the negative (-) auxiliary battery terminal.
Click here
(3) Remove the service plug grip.
Click here
(4) Disconnect SST (high voltage cable) and SST (low voltage cable) from SST (THS charger) in the order shown in the illustration. |
|
(5) Remove the bolt and disconnect the SST (low voltage cable) terminal. | |
(6) Disconnect the SST (EV bonding cable (green cable)) terminal from SST (THS charger). |
|
(7) Remove the nut and disconnect the SST (EV bonding cable (green cable)) terminal. | |
(8) Remove the nut and disconnect the SST (high voltage cable) terminal. | |
(9) Remove the bolt, nut and No. 1 HV battery cover panel RH.
(10) Disconnect the 2 SST (high voltage cable) connectors from the HV battery junction block assembly. | |
(11) Connect the shield ground to the HV battery.
(12) Connect the 2 HV battery junction block assembly connectors.
NOTICE:
Make sure that the connectors are connected securely.
(13) Install the No. 1 HV battery cover panel RH.
Click here
(14) Install the service plug grip.
Click here
(k) Connect the cable to the negative (-) auxiliary battery terminal.
Click here
(l) Turn the power switch on (READY) and check if the engine starts.
HINT:
If the engine does not start, perform the HV battery charging operation again.
(m) Install the rear seat cushion leg sub-assembly.
Click here
(n) Install the rear under cover.
Click here
(o) Install the rear under side cover LH.
Click here
(p) Install the rear door scuff plate LH.
Click here
(q) Install the rear under side cover RH.
Click here
(r) Install the rear door scuff plate RH.
HINT:
Use the same procedure as for the LH side.
(s) Install the rear seat cushion lock hook.
Click here
(t) Install the rear seat cushion assembly.
Click here
(u) Install the battery service hole cover.
Click here
4. CHECK HV BATTERY AFTER HV BATTERY CHARGE
(a) Check for DTCs.
Click here
(b) Perform the self-charging operation.
(1) Start the engine and leave it idling with the shift lever in P until the engine stops.
HINT:
When the engine stops idling, this indicates that self-charging is complete. Perform any initialization procedures required after the negative (-) terminal of the auxiliary battery is disconnected and reconnected.