Lexus ES manuals

Lexus ES: Removal

REMOVAL

CAUTION / NOTICE / HINT

CAUTION:

If the luggage compartment door support assembly is removed, the luggage compartment door will slam shut. Make sure to support the luggage compartment door by hand when it is open and when opening and closing it.

PROCEDURE

1. REMOVE LUGGAGE COMPARTMENT FLOOR MAT

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2. REMOVE SPARE WHEEL COVER TRAY

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3. REMOVE REAR FLOOR FINISH PLATE

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4. REMOVE LUGGAGE LOCK CONTROL CABLE PLATE

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5. REMOVE LUGGAGE COMPARTMENT DOOR COVER

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6. REMOVE LUGGAGE COMPARTMENT DOOR HINGE COVER RH

HINT:

Use the same procedure as for the LH side.

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7. REMOVE LUGGAGE COMPARTMENT TRIM COVER RH

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8. REMOVE LUGGAGE COMPARTMENT TRIM INNER COVER RH

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9. REMOVE LUGGAGE COMPARTMENT DOOR SUPPORT ASSEMBLY

NOTICE:

  • Avoid touching the piston rod as much as possible to prevent foreign matter from attaching to it. Be sure to hold the cylinder while servicing.
  • Do not wear cotton gloves or other similar materials when handling the piston rod. Fibers may attach to the rod and result in gas leaks.
  • Do not apply any horizontal load to the luggage compartment door support assembly in order to prevent the piston rod from deforming.

(a) Using a screwdriver with its tip wrapped with protective tape, slightly raise the stop ring as shown in the illustration.

NOTICE:

  • Do not remove the stop ring from the luggage compartment door support assembly. Raise the stop ring just enough to allow the ball joint to be disengaged.
  • Do not reuse the luggage compartment door support assembly if the stop ring has been removed.

*a

Protective Tape

(b) Disengage the ball joint.

NOTICE:

Remove the luggage compartment door support assembly while supporting the luggage door by hand.

(c) Disengage the guide as shown in the illustration to remove the luggage compartment door support assembly.

Remove in this Direction (1)

Remove in this Direction (2)

READ NEXT:

 Installation

INSTALLATION CAUTION / NOTICE / HINT CAUTION: After installing the luggage compartment door support assembly, use your hand to open and close the luggage door. Make sure the luggage door can open and

 Disposal

DISPOSAL PROCEDURE 1. DISPOSE OF LUGGAGE COMPARTMENT DOOR SUPPORT ASSEMBLY (a) Secure the luggage compartment door support assembly horizontally in a vise with the piston rod pulled out.

 Luggage Compartment Door Weatherstrip

SEE MORE:

 Reassembly

REASSEMBLY PROCEDURE 1. INSTALL NO. 2 OIL NOZZLE SUB-ASSEMBLY (a) Using a 5 mm hexagon wrench, install the 4 No. 2 oil nozzle sub-assemblies to the cylinder block sub-assembly with the 4 bolts. Torque: 10 N·m {102 kgf·cm, 7 ft·lbf} 2. INSTALL NO. 1 OIL NOZZLE SUB-ASSEMBLY (a) U

 Removal

REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during battery state sensor removal/installation are shown below. Necessary Procedures After Parts Removed/Inst

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