REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during engine assembly removal/installation are shown below.
Necessary Procedure After Parts Removed/Installed/Replaced Replaced Part or Performed Procedure | Necessary Procedure | Effect/Inoperative Function when Necessary Procedure not Performed | Link |
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Auxiliary battery terminal is disconnected/reconnected | Perform steering sensor zero point calibration | Lane control system (for HV Model) |
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Pre-collision system (for HV Model) | |||
Parking support brake system (for HV Model)* | |||
Lighting system (for HV Model) | |||
Memorize steering angle neutral point | Parking assist monitor system (for HV Model) |
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Panoramic view monitor system (for HV Model) |
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Initialize power trunk lid system | Power trunk lid system (for HV Model) |
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Replacement of ECM | Perform Vehicle Identification Number (VIN) registration | MIL illuminates |
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| Inspection After Repair |
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Replacement of inverter with converter assembly | Resolver learning |
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Replacement of hybrid vehicle transaxle assembly |
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Front wheel alignment adjustment |
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Suspension, tires, etc.*1 | Rear television camera assembly optical axis (Back camera position setting) | Parking assist monitor system (for HV Model) | for Initialization for Calibration |
Replacement of front bumper assembly | Front television camera view adjustment | Panoramic view monitor system (for HV Model) | for Initialization for Calibration |
Suspension, tires, etc.*1 |
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Replacement of headlight ECU sub-assembly LH |
| Lighting system (for HV Model) |
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Suspension, tires, etc.*1 | Perform headlight ECU sub-assembly LH initialization*2 |
Click here
CAUTION:
*a | An Object Exceeding Weight Limit of Engine Lifter |
NOTICE:
PROCEDURE
1. PRECAUTION
NOTICE:
After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.
2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM
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3. DISCHARGE FUEL SYSTEM PRESSURE
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4. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD
5. SECURE STEERING WHEEL
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6. REMOVE FRONT WHEELS
Click here
7. REMOVE FRONT WHEEL OPENING EXTENSION PAD LH
(a) Remove the 3 screws and front wheel opening extension pad LH.
8. REMOVE FRONT WHEEL OPENING EXTENSION PAD RH
(a) Remove the 3 screws and front wheel opening extension pad RH.
9. REMOVE NO. 1 ENGINE UNDER COVER
(a) Remove the bolt, 2 clips, 6 screws and No. 1 engine under cover.
10. REMOVE NO. 2 ENGINE UNDER COVER ASSEMBLY
(a) Remove the 4 screws, 6 clips and No. 2 engine under cover assembly.
11. REMOVE FRONT FENDER APRON SEAL LH
(a) Remove the 2 screws, clip and front fender apron seal LH.
12. REMOVE FRONT FENDER APRON SEAL RH
(a) Remove the 2 screws, clip and front fender apron seal RH.
13. REMOVE HEADLIGHT ASSEMBLY
Click here
Click here
14. REMOVE FRONT LOWER BUMPER ABSORBER
(a) Remove the 4 bolts. | |
(b) Disengage the 2 claws to remove the front lower bumper absorber.
15. DRAIN ENGINE COOLANT
Click here
16. DRAIN ENGINE OIL
Click here
17. DRAIN HYBRID TRANSAXLE FLUID
Click here
18. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY
(a) Lift the front of the No. 1 engine cover sub-assembly to disengage the clip, and then lift the rear of the No. 1 engine cover sub-assembly to disengage the 3 clips and remove the No. 1 engine cover sub-assembly. NOTICE: Attempting to disengage both front and rear clips at the same time may cause the No. 1 engine cover sub-assembly to break. | |
19. REMOVE INVERTER WITH CONVERTER ASSEMBLY
Click here
20. REMOVE INVERTER RESERVE TANK ASSEMBLY
(a) Remove the bolt. |
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(b) Disengage the pin and remove the inverter reserve tank assembly.
(c) Slide the clip and disconnect the No. 5 inverter cooling hose from the inverter reserve tank assembly.
(d) Slide the clip and disconnect the No. 2 inverter cooling hose from the inverter reserve tank assembly.
21. DISCONNECT NO. 1 FUEL VAPOR FEED HOSE
(a) Slide the clip and disconnect the No. 1 fuel vapor feed hose from the No. 1 vacuum switching valve assembly. | |
22. DISCONNECT OUTLET HEATER HOSE
(a) Pull out the retainer to disengage the lock claws and pull off the outlet heater hose from the No. 2 water by-pass pipe sub-assembly.
*a | Retainer |
Pull out | |
Pull off |
(b) Check that there is no foreign matter on the sealing surfaces of the disconnected water lines. Clean them if necessary.
(c) Cover the disconnected No. 2 water by-pass pipe sub-assembly and outlet heater hose connector with plastic bags to prevent damage and contamination.
23. DISCONNECT INLET HEATER HOSE
(a) Pull out the retainer to disengage the lock claws and pull off the inlet heater hose from the flow shutting valve (water by-pass hose assembly).
*a | Retainer |
Pull out | |
Pull off |
(b) Check that there is no foreign matter on the sealing surfaces of the disconnected water lines. Clean them if necessary.
(c) Cover the disconnected flow shutting valve (water by-pass hose assembly) and inlet heater hose connector with plastic bags to prevent damage and contamination.
24. DISCONNECT FUEL TUBE SUB-ASSEMBLY
(a) Remove the EFI fuel pipe clamp from the fuel tube connector. | |
(b) Disconnect the fuel tube sub-assembly.
(1) Disconnect the fuel tube sub-assembly from the fuel pipe. Click here | |
25. REMOVE NO. 2 ENGINE COOLANT TEMPERATURE SENSOR
Click here
26. DISCONNECT NO. 1 RADIATOR HOSE
(a) Slide the clip and disconnect the No. 1 radiator hose from the water outlet. | |
(b) Remove the bolt to disconnect the No. 1 radiator hose from the front engine mounting bracket.
27. DISCONNECT NO. 2 RADIATOR HOSE
(a) Slide the clip and disconnect the No. 2 radiator hose from the water inlet. | |
28. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE
Click here
29. DISCONNECT SUCTION HOSE
Click here
30. DISCONNECT NO. 5 INVERTER COOLING HOSE
(a) Slide the clip and disconnect the No. 5 inverter cooling hose from the motor cooling cooler. | |
31. DISCONNECT WIRE HARNESS
HINT:
After disconnecting the wire harness, secure it with tape or equivalent to keep it out of the way.
(a) Remove the No. 2 relay block cover from the engine room relay block and junction block assembly. | |
(b) Remove the nut from the engine room relay block and junction block assembly. | |
(c) Disconnect the 5 connectors from the engine room relay block and junction block assembly.
(d) Using a screwdriver, disengage the claw and disconnect the wire harness from the engine room relay block and junction block assembly.
(e) Remove the 2 bolts and disengage the earth wire. | |
32. DISCONNECT NO. 5 WATER BY-PASS HOSE
(a) Slide the clip and disconnect the No. 5 water by-pass hose from the No. 3 water by-pass pipe. | |
33. SEPARATE STEERING INTERMEDIATE SHAFT ASSEMBLY
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34. REMOVE FRONT EXHAUST PIPE ASSEMBLY (TWC: Rear Catalyst)
Click here
35. REMOVE FRONT DRIVE SHAFT ASSEMBLY
Click here
36. REMOVE SUSPENSION TOWER DAMPER (w/ Suspension Tower Damper)
Click here
37. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE
(a) Set the engine assembly with transaxle on an engine lifter.
NOTICE:
(b) Remove the 6 bolts and body mounting plate. | |
(c) Remove the 3 bolts and nut and separate the engine mounting insulator sub-assembly RH from the engine mounting bracket RH. | |
(d) Remove the 3 bolts and remove the engine mounting stay LH from the engine mounting insulator LH. | |
(e) Remove the 4 bolts and separate the engine mounting insulator LH from the hybrid vehicle transaxle assembly. | |
(f) w/o Suspension Tower Damper:
(1) Remove the 4 bolts (A), 2 bolts (B) and 2 bolts (C) and front bumper extension sub-assembly RH and front bumper extension sub-assembly LH from the front frame assembly and vehicle body.
Bolt | |
Nut |
(2) Remove the 2 bolts (D), 2 bolts (E) and 2 nuts and front suspension member bracket sub-assembly RH and front suspension member bracket sub-assembly LH from the front frame assembly and vehicle body.
(g) w/ Suspension Tower Damper:
(1) Remove the 2 bolts (A), 2 bolts (B) and 2 bolts (C) and front bumper extension sub-assembly RH and front bumper extension sub-assembly LH from the front frame assembly and vehicle body.
Bolt | |
Nut |
(2) Remove the 2 bolts (D), 2 bolts (E) and 2 nuts and front suspension member bracket sub-assembly RH and front suspension member bracket sub-assembly LH from the front frame assembly and vehicle body.
(h) Operate the engine lifter and remove the engine assembly with transaxle from the vehicle.
NOTICE:
38. REMOVE FUEL DELIVERY GUARD
(a) Remove the bolt and fuel delivery guard from the engine mounting bracket RH. | |
39. INSTALL ENGINE HANGERS
(a) Install the No. 1 engine hanger and No. 2 engine hanger with the 4 bolts as shown in the illustration. Torque: 43 N·m {438 kgf·cm, 32 ft·lbf}
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(b) Using an engine sling device and engine lift, secure the engine assembly with transaxle.
NOTICE:
40. REMOVE FLYWHEEL HOUSING UNDER COVER
(a) Remove the flywheel housing under cover from the cylinder block sub-assembly. | |
41. REMOVE STEERING GEAR HEAT INSULATOR
Click here
42. REMOVE ENGINE WIRE
(a) Disconnect all clamps and connectors and remove the engine wire from the engine assembly with transaxle.
43. REMOVE FRONT FRAME ASSEMBLY
Click here
44. REMOVE FRONT ENGINE MOUNTING INSULATOR
HINT:
Perform this procedure only when replacement of the front engine mounting insulator is necessary.
Click here
45. REMOVE REAR ENGINE MOUNTING INSULATOR
HINT:
Perform this procedure only when replacement of the rear engine mounting insulator is necessary.
(a) Remove the bolt and rear engine mounting insulator from the rear engine mounting bracket. | |
46. REMOVE HV AIR CONDITIONING WIRE
(a) Disengage the 2 clamps. | |
(b) Using a screwdriver, slide the green-colored lock of the connector as shown in the illustration to release it and disconnect the connector.
*a | Green-colored Lock |
Slide |
CAUTION:
Make sure to wear insulated gloves.
NOTICE:
Insulate the disconnected terminals and connector with insulating tape.
(c) Remove the bolt. | |
(d) Disengage the guide to remove the HV air conditioning wire from the hybrid vehicle transaxle assembly.
47. REMOVE STARTER HOLE INSULATOR
Click here
48. REMOVE FLYWHEEL HOUSING SIDE COVER
Click here
49. REMOVE HYBRID VEHICLE TRANSAXLE ASSEMBLY
Click here
50. REMOVE TRANSMISSION INPUT DAMPER ASSEMBLY
Click here
51. REMOVE FLYWHEEL SUB-ASSEMBLY
Click here
52. REMOVE NO. 1 CRANKSHAFT POSITION SENSOR PLATE
Click here
53. INSTALL ENGINE ASSEMBLY TO ENGINE STAND
(a) Install the engine assembly to an engine stand.
54. REMOVE ENGINE HANGERS
(a) Remove the 4 bolts, No. 1 engine hanger and No. 2 engine hanger from the cylinder head sub-assembly and engine mounting bracket RH.
55. REMOVE ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH
HINT:
Perform this procedure only when replacement of the engine mounting insulator sub-assembly RH is necessary.
(a) Disengage the No. 6 water by-pass hose. | |
(b) Remove the bolt, nut and the radiator reserve tank assembly.
(c) Remove the bolt and disconnect the No. 2 earth wire from the engine mounting insulator sub-assembly RH. | |
(d) Disengage the clamp. | |
(e) Remove the bolt and disconnect the cooler bracket from the engine mounting insulator sub-assembly RH.
(f) Remove the 2 bolts and nut and remove the engine mounting insulator sub-assembly RH.
56. REMOVE ENGINE MOUNTING SPACER
HINT:
Perform this procedure only when replacement of the engine mounting spacer is necessary.
(a) Remove the 2 bolts and engine mounting spacer from the vehicle body. | |
57. REMOVE ENGINE MOUNTING INSULATOR LH
HINT:
Perform this procedure only when replacement of the engine mounting insulator LH is necessary.
(a) Remove the 2 bolts, nut and the engine mounting insulator LH. | |