REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during engine unit removal/installation are shown below.
Necessary Procedure After Parts Removed/Installed/Replaced Replaced Part or Performed Procedure | Necessary Procedure | Effect/Inoperative Function when Necessary Procedure not Performed | Link |
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Auxiliary battery terminal is disconnected/reconnected | Perform steering sensor zero point calibration | Lane control system (for HV Model) |
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Pre-collision system (for HV Model) | |||
Parking support brake system (for HV Model)* | |||
Lighting system (for HV Model) | |||
Memorize steering angle neutral point | Parking assist monitor system (for HV Model) |
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Panoramic view monitor system (for HV Model) |
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Initialize power trunk lid system | Power trunk lid system (for HV Model) |
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Replacement of ECM | Perform Vehicle Identification Number (VIN) registration | MIL illuminates (for HV Model) |
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| Inspection After Repair |
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Replacement of inverter with converter assembly | Resolver learning |
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Replacement of hybrid vehicle transaxle assembly |
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Front wheel alignment adjustment |
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Suspension, tires, etc.*1 | Rear television camera assembly optical axis (Back camera position setting) | Parking assist monitor system (for HV Model) | for Initialization for Calibration |
Replacement of front bumper assembly | Front television camera view adjustment | Panoramic view monitor system (for HV Model) | for Initialization for Calibration |
Suspension, tires, etc.*1 |
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Replacement of headlight ECU sub-assembly LH |
| Lighting system (for HV Model) |
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Suspension, tires, etc.*1 | Perform headlight ECU sub-assembly LH initialization*2 |
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NOTICE:
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PROCEDURE
1. REMOVE DRIVE SHAFT BEARING BRACKET
(a) Remove the 3 bolts and drive shaft bearing bracket. | |
2. REMOVE COMPRESSOR WITH MOTOR ASSEMBLY
(a) Remove the bolt and 2 nuts.
Bolt | |
Nut |
(b) Using an E8 "TORX" socket wrench, remove the 2 stud bolts and compressor with motor assembly. | |
3. REMOVE NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY
(a) Slide the clip and disconnect the No. 2 water by-pass pipe sub-assembly from the outlet water by-pass sub-assembly. | |
(b) Remove the bolt and the No. 2 water by-pass pipe sub-assembly.
4. REMOVE FLOW SHUTTING VALVE (WATER BY-PASS HOSE ASSEMBLY)
(a) Remove the bolt. | |
(b) Slide the clip and remove the flow shutting valve (water by-pass hose assembly) from the water by-pass outlet sub-assembly. | |
(c) Remove the 2 bolts and water hose clamp bracket. | |
5. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR
(a) Type A:
(1) Remove the 5 bolts and No. 1 exhaust manifold heat insulator from the exhaust manifold (TWC: Front Catalyst). | |
(b) Type B:
(1) Remove the 3 bolts and No. 1 exhaust manifold heat insulator from the exhaust manifold (TWC: Front Catalyst). | |
6. REMOVE MANIFOLD STAY
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7. REMOVE EXHAUST MANIFOLD (TWC: Front Catalyst)
(a) Type A:
(1) Using a 12 mm deep socket wrench, remove the 7 nuts and exhaust manifold (TWC: Front Catalyst) from the cylinder head sub-assembly. | |
(b) Type B:
(1) Using a 12 mm deep socket wrench, remove the 7 nuts and exhaust manifold (TWC: Front Catalyst) from the cylinder head sub-assembly. | |
(c) Remove the exhaust manifold to head gasket from the cylinder head sub-assembly. | |
8. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY
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9. REMOVE THROTTLE BODY GASKET
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10. REMOVE EGR COOLER ASSEMBLY
(a) Slide the clip and disconnect the No. 4 water by-pass hose from the EGR cooler assembly. |
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(b) Slide the clip and disconnect the No. 3 water by-pass hose from the EGR cooler assembly.
(c) Remove the 5 bolts, EGR cooler assembly, EGR cooler gasket and EGR valve gasket. | |
11. REMOVE NO. 1 EGR PIPE SUB-ASSEMBLY
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12. REMOVE NO. 4 WATER BY-PASS HOSE
(a) Slide the clip and remove the No. 4 water by-pass hose from the EGR valve assembly. | |
13. REMOVE EGR VALVE ASSEMBLY
(a) Slide the clip and disconnect the No. 8 water by-pass hose from the EGR valve assembly. | |
(b) for EGR Valve Bracket Connection Type:
(1) Using an 8 mm socket wrench, remove the bolt and disconnect the No. 1 fuel pipe sub-assembly from the EGR valve bracket. | |
(2) Using an 8 mm socket wrench, remove the bolt.
(3) Remove the EGR valve assembly vertically. |
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(c) for Cylinder Head Cover Sub-assembly Connection Type:
(1) Using an 8 mm socket wrench, remove the bolt. | |
(2) Remove the EGR valve assembly vertically. |
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(d) Using an 8 mm socket wrench, remove the bolt and EGR valve bracket. | |
14. REMOVE NO. 3 WATER BY-PASS PIPE
(a) Using an 8 mm socket wrench, remove the bolt and No. 3 water by-pass pipe from the intake manifold. | |
(b) Slide the clip and disconnect the No. 3 water by-pass pipe from the water outlet.
15. REMOVE NO. 2 WATER BY-PASS PIPE
(a) Remove the bolt (A). | |
(b) Using an 8 mm socket wrench, remove the 2 bolts (B) and No. 2 water by-pass pipe.
16. REMOVE INTAKE MANIFOLD
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17. REMOVE NO. 1 INTAKE MANIFOLD TO HEAD GASKET
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18. DISCONNECT FUEL TUBE SUB-ASSEMBLY
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19. REMOVE NO. 1 FUEL PIPE SUB-ASSEMBLY
(a) for EGR Valve Bracket Connection Type:
(1) Using a 17 mm union nut wrench, loosen the 2 union nuts of the No. 1 fuel pipe sub-assembly. | |
(b) for Cylinder Head Cover Sub-assembly Connection Type:
(1) Using an 8 mm socket wrench, remove the bolt. | |
(2) Using a 17 mm union nut wrench, loosen the 2 union nuts of the No. 1 fuel pipe sub-assembly.
20. REMOVE FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure)
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21. REMOVE NO. 7 WATER BY-PASS HOSE
(a) Slide the 2 clips and remove the No. 7 water by-pass hose. | |
22. REMOVE SENSOR WIRE
(a) Disconnect the 4 connectors. | |
(b) Disengage the 3 clamps.
(c) Using an 8 mm socket wrench, remove the bolt and sensor wire from the water inlet with thermostat sub-assembly.
23. REMOVE NO. 6 ENGINE WIRE
(a) Disconnect the 4 connectors. | |
(b) Disengage the 2 clamps.
(c) Remove the 2 nuts and No. 6 engine wire from the wire harness clamp bracket.
24. REMOVE WIRE HARNESS CLAMP BRACKET
(a) Using an 8 mm socket wrench, remove the 2 bolts and wire harness clamp bracket from the No. 1 ventilation case. | |
25. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY
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26. REMOVE NO. 1 DELIVERY PIPE SPACER
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27. REMOVE INJECTOR VIBRATION INSULATOR
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28. REMOVE NO. 5 ENGINE WIRE
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29. REMOVE PORT FUEL INJECTOR ASSEMBLY
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30. REMOVE FUEL DELIVERY PIPE
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31. REMOVE DIRECT FUEL INJECTOR ASSEMBLY
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32. REMOVE IGNITION COIL ASSEMBLY
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33. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE
(a) Remove the engine oil level dipstick.
(b) Using an 8 mm socket wrench, remove the bolt and engine oil level dipstick guide from the camshaft housing sub-assembly. | |
(c) Remove the O-ring from the engine oil level dipstick guide. | |
34. REMOVE NO. 3 EXHAUST MANIFOLD HEAT INSULATOR
(a) Type A:
(1) Remove the bolt and No. 3 exhaust manifold heat insulator from the cylinder block sub-assembly. | |
(b) Type B:
(1) Remove the 2 bolts and No. 3 exhaust manifold heat insulator from the cylinder block sub-assembly. | |