Lexus ES: Installation
INSTALLATION
PROCEDURE
1. INSTALL FLOOR UNDER WIRE
CAUTION:
Be sure to wear insulated gloves.
| (a) Insert the HV floor under wire into the floor panel hole and engage the grommet. |
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| (b) Install 2 new clamps in the order shown in the illustration. |
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| (c) Install the nut. Torque: 8.0 N·m {82 kgf·cm, 71 in·lbf} |
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| (d) Install the 2 nuts and a new clamp in the order shown in the illustration. Torque: 8.0 N·m {82 kgf·cm, 71 in·lbf} |
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| (e) Install the nut. Torque: 8.0 N·m {82 kgf·cm, 71 in·lbf} |
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(f) Connect the HV floor under wire connector.
(g) Engage the clamp.
| (h) Install the 2 nuts. Torque: 8.0 N·m {82 kgf·cm, 71 in·lbf} |
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| (i) Install the HV floor under wire with the 2 nuts. Torque: 8.0 N·m {82 kgf·cm, 71 in·lbf} |
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2. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY
(a) Connect the transmission control cable assembly to the vehicle body with the 2 nuts.
Torque:
6.0 N·m {61 kgf·cm, 53 in·lbf}
3. INSTALL CENTER NO. 2 FLOOR HEAT INSULATOR
(a) Install the center No. 2 floor heat insulator with the 3 nuts.
Torque:
5.0 N·m {51 kgf·cm, 44 in·lbf}
4. INSTALL NO. 1 FLOOR UNDER COVER
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5. INSTALL EXHAUST MANIFOLD
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6. INSTALL FRONT EXHAUST PIPE ASSEMBLY
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7. CONNECT FLOOR UNDER WIRE
CAUTION:
Be sure to wear insulated gloves.
(a) Connect the floor wire connector.
(b) Connect the shield ground to the HV battery.
(c) Connect the 2 HV battery junction block assembly connectors.
NOTICE:
Make sure that the connectors are connected securely.
8. INSTALL NO. 1 HV BATTERY COVER PANEL RH
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for NICKEL METAL HYDRIDE BATTERY:
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for LITHIUM-ION BATTERY:
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9. INSTALL REAR SEAT CUSHION LEG SUB-ASSEMBLY
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10. INSTALL REAR UNDER COVER
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11. INSTALL REAR UNDER SIDE COVER LH
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12. INSTALL REAR DOOR SCUFF PLATE LH
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13. INSTALL REAR UNDER SIDE COVER RH
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14. INSTALL REAR DOOR SCUFF PLATE RH
HINT:
Use the same procedure as for the LH side.
15. INSTALL REAR SEAT CUSHION LOCK HOOK
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16. INSTALL REAR SEAT CUSHION ASSEMBLY
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17. CONNECT FLOOR UNDER WIRE
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18. CONNECT ENGINE ROOM MAIN WIRE
CAUTION:
Be sure to wear insulated gloves.
NOTICE:
Do not allow any foreign matter or water to enter the inverter with converter assembly.
| (a) Connect the inverter with converter assembly connector and move the lock lever to lock it. NOTICE:
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19. INSTALL SERVICE PLUG GRIP
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20. INSPECT FOR EXHAUST GAS LEAK
If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.
(a) Perform "Inspection After Repair" after repairing an exhaust gas leak.
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READ NEXT:
Components
COMPONENTS ILLUSTRATION *1 NO. 1 HV BATTERY SHIELD PANEL *2 UPPER HV BATTERY COVER SUB-ASSEMBLY *3 HYBRID BATTERY TERMINAL BLOCK - - N*m (kgf*cm, ft.*lbf): Specified torque
Removal
REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during hybr
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Removal
REMOVAL CAUTION / NOTICE / HINT HINT:
Use the same procedure for the RH side and LH side.
The following procedure is for the LH side.
PROCEDURE 1. REMOVE NO. 2 DOOR TRIM PAD Click here 2. REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Driver
