Lexus ES manuals

Lexus ES: Installation

INSTALLATION

PROCEDURE

1. INSTALL BATTERY ECU ASSEMBLY

CAUTION:

Be sure to wear insulated gloves and protective goggles.

(a) Install the battery ECU assembly to the HV battery with the 3 nuts.

Torque:

7.5 N·m {76 kgf·cm, 66 in·lbf}

NOTICE:

  • Check color of the label.

    *a

    Black Label

  • If the battery ECU assembly has been struck or dropped, replace it.

(b) Connect the 3 battery ECU assembly connectors and move the lock lever to lock them.

NOTICE:

Make sure that the connectors are connected securely.

(c) Engage the clamp.

2. INSTALL NO. 1 HV BATTERY HOSE

CAUTION:

Be sure to wear insulated gloves and protective goggles.

(a) Engage the 2 claws to install the No. 1 HV battery hose to the HV battery.

(b) Engage the 2 clips.

3. INSTALL UPPER HV BATTERY COVER SUB-ASSEMBLY

CAUTION:

Be sure to wear insulated gloves and protective goggles.

(a) Install the upper HV battery cover sub-assembly to the HV battery with the 5 bolts and 7 nuts.

Torque:

7.5 N·m {76 kgf·cm, 66 in·lbf}

4. CONNECT FLOOR WIRE

Click here

5. INSTALL NO. 4 HV BATTERY PROTECTOR

Click here

6. CONNECT FLOOR WIRE

Click here

7. INSTALL HYBRID BATTERY HOSE ASSEMBLY

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8. INSTALL NO. 1 HV BATTERY COVER PANEL RH

Click here

9. INSTALL REAR SEAT CUSHION LEG SUB-ASSEMBLY

Click here

10. INSTALL REAR UNDER COVER

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11. INSTALL REAR UNDER SIDE COVER LH

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12. INSTALL REAR DOOR SCUFF PLATE LH

Click here

13. INSTALL REAR UNDER SIDE COVER RH

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14. INSTALL REAR DOOR SCUFF PLATE RH

HINT:

Use the same procedure as for the LH side.

15. INSTALL NO. 2 INDOOR ELECTRICAL KEY ANTENNA ASSEMBLY

Click here

16. INSTALL SERVICE PLUG GRIP

Click here

17. PERFORM INITIALIZATION

Click here

READ NEXT:

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 On-vehicle Inspection

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 Diagnostic Trouble Code Chart

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