DESCRIPTION
Based on the driving conditions, the ECM regulates the volume of exhaust gas that is recirculated to each engine cylinder in order to lower the combustion temperature and reduce NOx emissions. The ECM monitors signals such as engine speed, engine coolant temperature, electric load, and vehicle speed. When the EGR permission conditions are met, the ECM controls the opening of the EGR valve linearly through signals to the EGR step motor.
DTC No. | Detection Item | DTC Detection Condition | Trouble Area | MIL | Memory | Note |
---|---|---|---|---|---|---|
P040000 | Exhaust Gas Recirculation "A" Flow | During fuel cut, when the change in intake manifold pressure when the EGR valve assembly is operating and when not operating is insufficient (2 trip detection logic). |
| Comes on | DTC stored | SAE Code: P0400 |
P04019C | Exhaust Gas Recirculation "A" Low / Insufficient Flow | During fuel cut, when the change in intake manifold pressure when the EGR valve assembly is operating and when not operating is insufficient, the intake manifold pressure is less than 41.05 kPa (6.02 psi) when the EGR valve assembly is not operating (1 trip detection logic). |
| Comes on | DTC stored | SAE Code: P0401 |
P04029B | Exhaust Gas Recirculation "A" High/Excessive Flow | During fuel cut, when the change in intake manifold pressure when the EGR valve assembly is operating and not operating is insufficient, the intake manifold pressure is 41.5 kPa (6.02 psi) or more when the EGR valve assembly is not operating (1 trip detection logic). |
| Comes on | DTC stored | SAE Code: P0402 |
HINT:
DTC P04019C or DTC P04029B will only be stored when DTC P040000 is stored in the second trip.
MONITOR DESCRIPTION
During fuel cut (vehicle being driven with idle ON), when the change in intake manifold pressure when the EGR valve assembly is operating and not operating is insufficient, the ECM determines that the EGR valve is stuck and stores DTC P040000 and illuminates the MIL.
During fuel cut (vehicle being driven with idle ON), when the change in intake manifold pressure when the EGR valve assembly is operating and not operating is insufficient, the intake manifold pressure is less than the threshold when the EGR valve assembly is not operating, the ECM determines that the flow through the EGR valve is hindered and stores DTC P04019C and illuminates the MIL.
During fuel cut (vehicle being driven with idle ON), when the change in intake manifold pressure when the EGR valve assembly is operating and not operating is insufficient, the intake manifold pressure is more than the threshold when the EGR valve assembly is not operating, the ECM determines that the flow through the EGR valve is excessive and stores DTC P04029B and illuminates the MIL.
MONITOR STRATEGY
P0400 Related DTC | P0400: EGR valve flow functional |
Required Sensors/Components (Main) | EGR valve assembly Manifold absolute pressure sensor |
Required Sensors/Components (Related) | Crankshaft position sensor Camshaft position sensor Vehicle speed sensor Engine coolant temperature sensor Mass air flow meter sub-assembly |
Frequency of Operation | Once per driving cycle |
Duration | Within 5 seconds |
MIL operation | 2 driving cycles |
Sequence of operation | None |
Related DTC | P0401: EGR valve low flow rate P0402: EGR valve high flow rate |
Required Sensors/Components (Main) | EGR valve assembly Manifold absolute pressure sensor |
Required Sensors/Components (Related) | Crankshaft position sensor Camshaft position sensor Vehicle speed sensor Engine coolant temperature sensor Mass air flow meter sub-assembly |
Frequency of Operation | Once per driving cycle |
Duration | Within 5 seconds |
MIL operation | 1 driving cycle |
Sequence of operation | Stored when DTC P040000 is stored in the second trip |
TYPICAL ENABLING CONDITIONS
P0400, P0402 Monitor runs whenever the following DTCs are not stored | None |
Time after engine started | 3 seconds or more |
Time after engine fuel cut | 2.6 seconds or more |
Engine speed | 950 to 1600 rpm |
Vehicle speed | 21 km/h (13 mph) or more |
Engine coolant temperature | 75°C (167°F) or higher |
Battery voltage | 11 V or higher |
Intake air temperature | -10°C (14°F) or higher |
Atmospheric pressure | 76 kPa(abs) [11 psi(abs)] or higher |
Monitor runs whenever the following DTCs are not stored | P0010, P1360, P1362, P1364, P1366, P2614 (Motor drive VVT system control module) P0011 (VVT system - advance) P0012 (VVT system - retard) P0013 (Exhaust VVT oil control solenoid) P0014 (Exhaust VVT system - advance) P0015 (Exhaust VVT system - retard) P0016 (VVT system - misalignment) P0017 (Exhaust VVT system - misalignment) P0031, P0032, P101D (Air fuel ratio sensor (sensor 1) heater) P0101, P0102, P0103 (Mass air flow meter) P0106, P0107, P0108 (Manifold absolute pressure) P0111, P0112, P0113 (Intake air temperature sensor) P0116, P0117, P0118 (Engine coolant temperature sensor) P0121, P0122, P0123, P0222, P0223, P2135 (Throttle position sensor) P0125 (Insufficient coolant temperature for closed loop fuel control) P014C, P014D, P015A, P015B, P2195, P2196, P2237, P2238, P2239, P2252, P2253 (Air fuel ratio sensor (sensor 1)) P0171, P0172 (Fuel system) P0327, P0328 (Knock control sensor) P0335, P0337, P0338 (Crankshaft position sensor) P0340, P0342, P0343 (Camshaft position sensor) P0365, P0367, P0368 (Exhaust camshaft position sensor) P0489, P0490 (EGR control circuit) P0500 (Vehicle speed sensor) P0657, P0658, P2102, P2103, P2111, P2112, P2119 (Throttle actuator) P106A (Evaporative emission control system pressure sensor - manifold pressure sensor correlation) P11EA, P11EC, P11ED, P11EE, P11EF, P219A, P219C, P219D, P219E, P219F (Air-fuel ratio imbalance) P2228, P2229 (Atmospheric pressure sensor) |
Time after engine started | 3 seconds or more |
Time after engine fuel cut | 2.6 seconds or more |
Engine speed | 950 to 1600 rpm |
Vehicle speed | 21 km/h (13 mph) or more |
Engine coolant temperature | 75°C (167°F) or higher |
Battery voltage | 11 V or higher |
Intake air temperature | -10°C (14°F) or higher |
Atmospheric pressure | 76 kPa(abs) [11 psi(abs)] or higher |
TYPICAL MALFUNCTION THRESHOLDS
P0400 Manifold pressure change* | Less than 1.72 kPa [0.25 psi] (at engine speed 1000 rpm) |
Manifold pressure change* | Less than 1.72 kPa [0.25 psi] (at engine speed 1000 rpm) |
Manifold pressure | Less than 41.5 kPa [6.02 psi] |
Manifold pressure change* | Less than 1.72 kPa [0.25 psi] (at engine speed 1000 rpm) |
Manifold pressure | 41.5 kPa [6.02 psi] or more |
*: Calculated by EGR valve open and close | - |
MONITOR RESULT
Refer to detailed information in Checking Monitor Status.
Click here
P0400: Exhaust Gas Recirculation / VVT / EGR FLOW Monitor ID | Test ID | Scaling | Unit | Description |
---|---|---|---|---|
$31 | $C0 | Multiply by 0.01 | kPa | Delta manifold absolute pressure |
Monitor ID | Test ID | Scaling | Unit | Description |
---|---|---|---|---|
$31 | $BD | Multiply by 0.01 | kPa | Reference manifold absolute pressure low flow |
Monitor ID | Test ID | Scaling | Unit | Description |
---|---|---|---|---|
$31 | $BE | Multiply by 0.01 | kPa | Reference manifold absolute pressure high flow |
CONFIRMATION DRIVING PATTERN
HINT:
Click here
Click here
Click here
CAUTION:
When performing the confirmation driving pattern, obey all speed limits and traffic laws.
HINT:
When accelerating the vehicle, depress the accelerator pedal more than normal to start the engine.
CAUTION:
When performing the confirmation driving pattern, obey all speed limits and traffic laws.
HINT:
If the engine stops, further depress the accelerator pedal to restart the engine.
HINT:
Techstream Display | Description |
---|---|
NORMAL |
|
ABNORMAL |
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INCOMPLETE |
|
HINT:
The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.
WIRING DIAGRAM
Refer to DTC P040318.
Click here
CAUTION / NOTICE / HINT
NOTICE:
Click here
(Select Powertrain in Health Check and then check the time stamp data.)
Click here
Click here
HINT:
Data List Item | Change in Data List when Number of Steps is Increased Using Control the EGR Step Position Active Test |
---|---|
Intake Manifold Absolute Pressure | Pressure rises |
PROCEDURE
1. | CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P040000, P04019C, P04029B) |
(a) Connect the Techstream to the DLC3.
(b) Turn the power switch on (IG).
(c) Turn the Techstream on.
(d) Enter the following menus: Powertrain / Engine / Trouble Codes.
(e) Read the DTCs.
Powertrain > Engine > Trouble Codes Result | Proceed to |
---|---|
DTC P040000, P04019C or P04029B is output | A |
DTC P040000, P04019C or P04029B and other DTCs are output | B |
HINT:
If any DTCs other than P040000, P04019C or P04029B are output, troubleshoot those DTCs first.
B | GO TO DTC CHART |
|
2. | READ VALUE USING TECHSTREAM (INTAKE MANIFOLD ABSOLUTE PRESSURE) |
(a) Connect the Techstream to the DLC3.
(b) Turn the power switch on (IG).
(c) Turn the Techstream on.
(d) Enter the following menus: Powertrain / Engine / Data List / Intake Manifold Absolute Pressure.
Powertrain > Engine > Data List Tester Display |
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Intake Manifold Absolute Pressure |
(e) Read the value of Intake Manifold Absolute Pressure.
Standard:
Techstream Display | Specified Condition |
---|---|
Intake Manifold Absolute Pressure | 80 to 110 kPa (11.6 to 15.95 psi) |
NG | REPLACE MANIFOLD ABSOLUTE PRESSURE SENSOR |
|
3. | PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE EGR STEP POSITION) |
(a) Connect the Techstream to the DLC3.
(b) Turn the power switch on (IG).
(c) Turn the Techstream on.
(d) Put the engine in Inspection Mode (Maintenance Mode).
Powertrain > Hybrid Control > Utility Tester Display |
---|
Inspection Mode |
(e) Start the engine and warm it up until the engine coolant temperature is 75°C (167°F) or higher.
HINT:
The A/C switch and all accessories should be off.
(f) Enter the following menus: Powertrain / Engine / Active Test / Control the EGR Step Position / Data List / Intake Manifold Absolute Pressure, Coolant Temperature and Engine Independent.
Powertrain > Engine > Active Test Active Test Display |
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Control the EGR Step Position |
Data List Display |
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Intake Manifold Absolute Pressure |
Coolant Temperature |
Engine Independent |
(g) According to the display on the Techstream, compare the values of Data List item Intake Manifold Absolute Pressure before and while performing the Active Test.
NOTICE:
Standard:
The value of Intake Manifold Absolute Pressure changes according to the EGR valve step set by the Active Test.
Data List | Control the EGR Step Position (Active Test) | ||
---|---|---|---|
Before Active Test (Engine idling) | 0 Steps | 0 to 30 Steps (Engine idling) | |
Intake Manifold Absolute Pressure | 20 to 40 kPa (2.9 to 5.8 psi) | (EGR valve is fully closed) | Intake Manifold Absolute Pressure value is at least +10 kPa (1.45 psi) higher than when EGR valve is fully closed |
HINT:
Result | Proceed to |
---|---|
Before performing the Active Test (while the engine is idling), the value of Intake Manifold Absolute Pressure is not between 20 to 40 kPa (2.9 to 5.8 psi). | A |
When performing the Active Test to change the EGR valve step between 0 (EGR valve fully closed) and 30, the value of Intake Manifold Absolute Pressure changes less than 10 kPa (1.45 psi). | B |
Other than above | C |
B | GO TO STEP 6 |
C | GO TO STEP 12 |
|
4. | CHECK INTAKE SYSTEM |
(a) Check the intake system for vacuum leaks.
Click here
OK:
No leaks from intake system.
HINT:
Perform "Inspection After Repair" after repairing or replacing the intake system.
Click here
NG | REPAIR OR REPLACE INTAKE SYSTEM |
|
5. | INSPECT EGR VALVE ASSEMBLY |
(a) Remove the EGR valve assembly.
Click here
(b) Check if the EGR valve is stuck open.
OK:
EGR valve is tightly closed.
HINT:
Perform "Inspection After Repair" after replacing the EGR valve assembly.
Click here
OK | REPLACE MANIFOLD ABSOLUTE PRESSURE SENSOR |
NG | REPLACE EGR VALVE ASSEMBLY |
6. | REPLACE EGR VALVE ASSEMBLY |
(a) Replace the EGR valve assembly.
Click here
HINT:
Perform "Inspection After Repair" after replacing the EGR valve assembly.
Click here
|
7. | CLEAR DTC |
(a) Connect the Techstream to the DLC3.
(b) Turn the power switch on (IG).
(c) Turn the Techstream on.
(d) Clear the DTCs.
Powertrain > Engine > Clear DTCs(e) Turn the power switch off and wait for at least 30 seconds.
|
8. | CHECK WHETHER DTC OUTPUT RECURS (DTC P040000, P04019C OR P04029B) |
(a) Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern.
(b) Enter the following menus: Powertrain / Engine / Utility / All Readiness.
Powertrain > Engine > Utility Tester Display |
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All Readiness |
(c) Input the DTC: P040000, P04019C or P04029B.
(d) Check the DTC judgment result.
Result | Proceed to |
---|---|
NORMAL (DTCs are not output) | A |
ABNORMAL (DTC P040000, P04019C or P04029B is output) | B |
A | END |
|
9. | REPLACE EGR COOLER ASSEMBLY |
(a) Replace the EGR cooler assembly.
Click here
HINT:
Click here
|
10. | CLEAR DTC |
(a) Connect the Techstream to the DLC3.
(b) Turn the power switch on (IG).
(c) Turn the Techstream on.
(d) Clear the DTCs.
Powertrain > Engine > Clear DTCs(e) Turn the power switch off and wait for at least 30 seconds.
|
11. | CHECK WHETHER DTC OUTPUT RECURS (DTC P040000, P04019C OR P04029B) |
(a) Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern.
(b) Enter the following menus: Powertrain / Engine / Utility / All Readiness.
Powertrain > Engine > Utility Tester Display |
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All Readiness |
(c) Input the DTC: P040000, P04019C or P04029B.
(d) Check the DTC judgment result.
Techstream Display | Description |
---|---|
NORMAL |
|
ABNORMAL |
|
INCOMPLETE |
|
NEXT | END |
12. | CLEAR DTC |
(a) Connect the Techstream to the DLC3.
(b) Turn the power switch on (IG).
(c) Turn the Techstream on.
(d) Clear the DTCs.
Powertrain > Engine > Clear DTCs(e) Turn the power switch off and wait for at least 30 seconds.
|
13. | CHECK WHETHER DTC OUTPUT RECURS (DTC P040000, P04019C OR P04029B) |
(a) Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern.
(b) Enter the following menus: Powertrain / Engine / Utility / All Readiness.
Powertrain > Engine > Utility Tester Display |
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All Readiness |
(c) Input the DTC: P040000, P04019C or P04029B.
(d) Check the DTC judgment result.
Result | Proceed to |
---|---|
NORMAL (DTCs are not output) | A |
ABNORMAL (DTC P040000, P04019C or P04029B is output) | B |
HINT:
Perform "Inspection After Repair" after replacing the EGR valve assembly.
Click here
A | END |
B | REPLACE EGR VALVE ASSEMBLY |