Lexus ES manuals

Lexus ES: Removal

Lexus ES (XZ10) Service Manual / Vehicle Interior / Exterior Panels / Trim / Grille Shutter / Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during grille shutter removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link
  • Front television camera assembly
  • Front bumper assembly
  • Radiator grille

Front television camera view adjustment

Panoramic View Monitor System (for HV Model)

for Initialization

for Calibration

Front bumper assembly
  • Measure ultrasonic sensor detection angle
  • Ultrasonic sensor detection angle registration
  • Parking Support Alert System (for HV Model)
  • Parking Support Brake System (for HV Model)

  • Swing grill actuator assembly
  • Radiator shutter sub-assembly

Change grille shutter control mode and/or perform initialization

Grille Shutter system

PROCEDURE

1. REMOVE FRONT BUMPER ASSEMBLY

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2. REMOVE FRONT RADIATOR SIDE AIR GUIDE PLATE LH

(a) Disengage the 2 claws to remove the front radiator side air guide plate LH.

3. REMOVE FRONT RADIATOR SIDE AIR GUIDE PLATE RH

(a) Disengage the 2 claws to remove the front radiator side air guide plate RH.

4. REMOVE THERMISTOR ASSEMBLY

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5. REMOVE RADIATOR SHUTTER SUB-ASSEMBLY

(a) Disconnect the connector.

(b) Disengage the clamp.

(c) Remove the 3 bolts.

(d) Disengage the 2 guides to remove the radiator shutter sub-assembly as shown in the illustration.

Remove in this Direction

READ NEXT:

 Disassembly

DISASSEMBLY PROCEDURE 1. REMOVE MOTOR COVER (a) Disconnect the connector. (b) Disengage the 2 clamps. (c) Disengage the 4 claws to remove the motor cover as shown in the illustration.

 Reassembly

REASSEMBLY PROCEDURE 1. INSTALL NO. 2 RADIATOR GRILLE SEAL HINT: When installing the No. 2 radiator grille seal, heat the radiator shutter using a heat light. Heating Temperature Item Temperature

 Installation

INSTALLATION PROCEDURE 1. INSTALL RADIATOR SHUTTER SUB-ASSEMBLY (a) Engage the 2 guides as shown in the illustration. Install in this Direction (b) Install the radiator shutter sub-assembly

SEE MORE:

 Components

COMPONENTS ILLUSTRATION *1 NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY *2 STOP LIGHT SWITCH ASSEMBLY

 Installation

INSTALLATION PROCEDURE 1. INSTALL FUEL PIPE PLUG SUB-ASSEMBLY (a) Install a new O-ring, No. 1 fuel injector back-up ring, No. 2 fuel injector back-up ring and No. 3 fuel injector back-up ring to the fuel pipe plug sub-assembly as shown in the illustration. *1 Fuel Pipe Plug Sub-assembly *2

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