Lexus ES manuals

Lexus ES: Disassembly

DISASSEMBLY

PROCEDURE

1. REMOVE MOTOR COVER

(a) Disconnect the connector.

(b) Disengage the 2 clamps.

(c) Disengage the 4 claws to remove the motor cover as shown in the illustration.

Remove in this Direction

2. REMOVE SWING GRILLE ACTUATOR ASSEMBLY

(a) Remove the swing grille actuator assembly as shown in the illustration.

Remove in this Direction

3. REMOVE NO. 3 RADIATOR GRILLE SEAL

(a) Remove the No. 3 radiator grille seal.

HINT:

Use the same procedure for the RH side and LH side.

4. REMOVE NO. 1 RADIATOR GRILLE SEAL

(a) Remove the No. 1 radiator grille seal.

5. REMOVE NO. 2 RADIATOR GRILLE SEAL

(a) Remove the No. 2 radiator grille seal.

READ NEXT:

 Reassembly

REASSEMBLY PROCEDURE 1. INSTALL NO. 2 RADIATOR GRILLE SEAL HINT: When installing the No. 2 radiator grille seal, heat the radiator shutter using a heat light. Heating Temperature Item Temperature

 Installation

INSTALLATION PROCEDURE 1. INSTALL RADIATOR SHUTTER SUB-ASSEMBLY (a) Engage the 2 guides as shown in the illustration. Install in this Direction (b) Install the radiator shutter sub-assembly

 Grille Shutter System

SEE MORE:

 How To Proceed With Troubleshooting

CAUTION / NOTICE / HINT HINT: *: Use the Techstream Use the following procedure to troubleshoot the motor generator control system. PROCEDURE 1. VEHICLE BROUGHT TO WORKSHOP NEXT 2. CUSTOMER PROBLEM ANALYSIS NEXT 3. CONNECT TECHSTREAM

 Installation

INSTALLATION PROCEDURE 1. INSTALL DCM (TELEMATICS TRANSCEIVER) 2. INSTALL NO. 1 TELEPHONE BRACKET (a) Install the No. 1 telephone bracket with the screw. 3. INSTALL TELEPHONE BRACKET (a) Install the telephone bracket with the screw. 4. INSTALL DCM (TELEMATICS TRANSCEIVER) WITH BRACKET (a) Connect ea

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