REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during hybrid vehicle transaxle assembly removal/installation are shown below.
Necessary Procedure After Parts Removed/Installed/Replaced Replaced Part or Performed Procedure | Necessary Procedure | Effect/Inoperative Function when Necessary Procedure not Performed | Link |
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Auxiliary battery terminal is disconnected/reconnected | Perform steering sensor zero point calibration | Lane Control System (for HV Model) |
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Pre-collision System (for HV Model) | |||
Parking Support Brake System (for HV Model)* | |||
Lighting System (for HV Model) | |||
Memorize steering angle neutral point | Parking Assist Monitor System (for HV Model) |
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Panoramic View Monitor System (for HV Model) |
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Initialize power trunk lid system | Power Trunk Lid System (for HV Model) |
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Replacement of ECM | Perform Vehicle Identification Number (VIN) registration | MIL illuminates |
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| Inspection After Repair |
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Replacement of inverter with converter assembly | Resolver learning |
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Replacement of hybrid vehicle transaxle assembly |
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Front wheel alignment adjustment |
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Suspension, tires, etc.*1 | Rear television camera assembly optical axis (Back camera position setting) | Parking Assist Monitor System (for HV Model) | for Initialization for Calibration |
Replacement of front bumper assembly | Front television camera view adjustment | Panoramic View Monitor System (for HV Model) | for Initialization for Calibration |
Suspension, tires, etc.*1 |
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Replacement of headlight ECU sub-assembly LH |
| Lighting system (for HV Model) |
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Suspension, tires, etc.*1 | Perform headlight ECU sub-assembly LH initialization*2 |
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CAUTION:
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*a | An Object Exceeding Weight Limit of Engine Lifter |
*a | Object Exceeding Weight Limit of Transmission Jack |
NOTICE:
PROCEDURE
1. PERFORM RESOLVER INITIALIZATION
NOTICE:
If it is necessary to replace the hybrid vehicle transaxle assembly, make sure to perform resolver initialization before starting work.
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2. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE
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3. REMOVE FUEL DELIVERY GUARD
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4. INSTALL ENGINE HANGERS
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5. REMOVE STEERING GEAR HEAT INSULATOR
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6. DISCONNECT ENGINE WIRE
(a) Remove the 2 bolts.
(b) Disengage the 5 clamps.
(c) Disconnect the wire harness connector from the rack and pinion power steering gear assembly.
HINT:
Release the lock before rotating the lock lever.
(d) Remove the 2 bolts and separate the wire harness from the rack and pinion power steering gear assembly.
7. DISCONNECT HV AIR CONDITIONING WIRE
(a) Remove the bolt. | |
(b) Disengage the guide to disconnect the HV air conditioning wire from the hybrid vehicle transaxle assembly.
8. REMOVE STARTER HOLE INSULATOR
(a) Remove the 2 bolts and starter hole insulator from the engine assembly. | |
9. REMOVE FLYWHEEL HOUSING SIDE COVER
(a) Remove the flywheel housing side cover from the engine assembly. | |
10. REMOVE FRONT FRAME ASSEMBLY
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11. REMOVE FRONT ENGINE MOUNTING INSULATOR
(a) Remove the bolt and front engine mounting insulator from the front engine mounting bracket. | |
12. REMOVE FRONT ENGINE MOUNTING BRACKET
(a) Remove the 3 bolts and front engine mounting bracket from the hybrid vehicle transaxle assembly. | |
13. REMOVE REAR ENGINE MOUNTING INSULATOR
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14. REMOVE REAR ENGINE MOUNTING BRACKET
(a) Remove the 4 bolts and rear engine mounting bracket from the hybrid vehicle transaxle assembly. | |
15. REMOVE HYBRID VEHICLE TRANSAXLE ASSEMBLY
(a) Remove the 8 bolts and hybrid vehicle transaxle assembly from the engine assembly. NOTICE:
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16. REMOVE MOTOR CABLE
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17. REMOVE MOTOR COOLING COOLER
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18. REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET
(a) Remove the 2 bolts and No. 1 transmission control cable bracket from the hybrid vehicle transaxle assembly. | |
19. REMOVE HOSE BRACKET
(a) Remove the 2 bolts and hose bracket from the hybrid vehicle transaxle assembly. | |
20. REMOVE TRANSMISSION WIRE
(a) Disconnect the connector. | |
(b) Remove the bolt and transmission wire from the hybrid vehicle transaxle assembly.
21. REMOVE WIRE HARNESS CLAMP BRACKET
(a) Remove the 4 bolts and 4 wire harness clamp brackets from the hybrid vehicle transaxle assembly.
22. REMOVE TRANSAXLE HOUSING PLUG
(a) Remove the transaxle housing plug and gasket from the hybrid vehicle transaxle assembly. | |
23. REMOVE STUD BOLT
(a) Using a E8 "TORX" socket wrench, remove the 2 stud bolts from the hybrid vehicle transaxle assembly. | |
24. REMOVE AUTOMATIC TRANSMISSION CASE COVER
(a) Remove the 2 bolts. | |
(b) Remove the clip and automatic transmission case cover from the hybrid vehicle transaxle assembly.