Lexus ES: Reassembly
REASSEMBLY
CAUTION / NOTICE / HINT
HINT:
- Use the same procedure for the RH side and LH side.
- The following procedure is for the LH side.
PROCEDURE
1. INSTALL HEADLIGHT SEAL (for TMC Made)
HINT:
Perform this procedure only when replacement of the headlight seal is necessary.
(a) Clean the installation area of the headlight seal shown in the illustration.
NOTICE:
Remove any remaining double-sided tape, and then clean the area with non-residue solvent.
.png) | Cleaning Area |
(b) Remove approximately 30 mm (1.18 in.) of the release paper from a new headlight seal.
| (c) Align the exposed end of the headlight seal with the line. |
|
(d) Gradually remove the release paper and temporarily install the headlight seal while keeping it aligned with the curve of the headlight unit assembly.
| | Release Paper |
.png) | Remove in this Direction |
(e) Press the entire length of the headlight seal to install it.
NOTICE:
When pressing, do not slide your finger, as doing so may stretch the part.
| | Press Area |
2. INSTALL HEADLIGHT UNIT ASSEMBLY
3. INSTALL NO. 2 HEADLIGHT FITTING RIM
| (a) Engage the 2 guides. |
|
.png)
(b) Install the No. 2 headlight fitting rim with the 2 screws.
4. INSTALL HEADLIGHT RIM
| (a) Engage the 2 guides. |
|
.png)
(b) Install the headlight rim with the screw.
5. INSTALL HEADLIGHT GASKET
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6. INSTALL HEADLIGHT ECU SUB-ASSEMBLY
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Installation
INSTALLATION CAUTION / NOTICE / HINT HINT:
Use the same procedure for the RH side and LH side.
The following procedure is for the LH side.
PROCEDURE 1. INSTALL HEADLIGHT ASSEMBLY (a) Connect t
Repair
REPAIR CAUTION / NOTICE / HINT HINT:
Use the same procedure for the RH side and LH side.
The following procedure is for the LH side.
If the installation area of the headlight assembly is damage
SEE MORE:
Sub Radiator
ComponentsCOMPONENTS ILLUSTRATION *1 RADIATOR ASSEMBLY - - RemovalREMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during radiator assembly remov
Replacement
REPLACEMENT
CAUTION / NOTICE / HINT
CAUTION:
Do not remove the radiator cap sub-assembly or radiator drain cock plug while
the engine and radiator assembly are still hot. Pressurized, hot engine coolant
and steam may be released and cause serious burns.
PROCEDURE
1. DRAIN ENGINE COOLANT
