Lexus ES: Reassembly

Lexus ES (XZ10) Service Manual / Vehicle Interior / Exterior Panels / Trim / Rear Bumper (for Single Type) / Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL REAR BUMPER REINFORCEMENT

(a) Install the rear bumper reinforcement with the 6 bolts.

Torque:

35 N·m {357 kgf·cm, 26 ft·lbf}

2. INSTALL REAR BUMPER PROTECTOR INSERT LH

(a) Engage the guide and claw to install the rear bumper protector insert LH.

3. INSTALL REAR BUMPER PROTECTOR INSERT RH

HINT:

Use the same procedure as for the LH side.

4. INSTALL REAR BUMPER PROTECTOR LH

(a) Temporarily install the rear bumper protector LH as shown in the illustration.

Install in this Direction

(b) Install the rear bumper protector LH with the screw.

5. INSTALL REAR BUMPER PROTECTOR RH

HINT:

Use the same procedure as for the LH side.

6. INSTALL REAR BUMPER ENERGY ABSORBER

(a) Engage the 2 guides to install the rear bumper energy absorber as shown in the illustration.

Install in this Direction

7. INSTALL REAR BUMPER SIDE SUPPORT RH

(a) Install the 3 clips.

(b) Install the rear bumper side support RH with 2 new grommets.

8. INSTALL REAR BUMPER SIDE SUPPORT LH

(a) Install the 2 clips.

(b) Install the rear bumper side support LH with 2 new grommets.

9. INSTALL LOWER REAR BUMPER SIDE RETAINER LH

(a) Engage the 2 clips.

(b) Install the lower rear bumper side retainer LH with the screw.

10. INSTALL REAR BUMPER UPPER RETAINER LH

(a) Engage the grommet.

(b) Engage the 2 guides to temporarily install the rear bumper upper retainer LH to the rear combination light lens and body LH.

(c) Engage the guide and pin as shown in the illustration to temporarily install the rear bumper upper retainer LH and rear combination light lens and body LH as a set.

*a	Pin
*b	Guide
	Install in this Direction

(d) Install the rear combination light assembly LH with the 2 screws (A).

(e) Connect the connector.

(f) Install the rear bumper upper retainer LH with the screw (B).

11. INSTALL REAR BUMPER UPPER RETAINER RH

HINT:

Use the same procedure as for the LH side.

12. INSTALL LUGGAGE COMPARTMENT TRIM INNER COVER LH

Click here

13. INSTALL LUGGAGE COMPARTMENT TRIM INNER COVER RH

Click here

14. INSTALL LUGGAGE COMPARTMENT TRIM COVER LH

Click here

15. INSTALL LUGGAGE COMPARTMENT TRIM COVER RH

Click here

16. INSTALL REAR FLOOR FINISH PLATE

Click here

17. INSTALL SPARE WHEEL COVER TRAY

Click here

18. INSTALL LUGGAGE COMPARTMENT FLOOR MAT

Click here

19. INSTALL NO. 2 REAR BUMPER SIDE SUPPORT LH

(a) Engage the 2 claws as shown in the illustration.

Install in this Direction

(b) Engage the 3 clips as shown in the illustration to install the No. 2 rear bumper side support LH.

Install in this Direction

20. INSTALL NO. 2 REAR BUMPER SIDE SUPPORT RH

HINT:

Use the same procedure as for the LH side.

21. INSTALL REAR BUMPER BAR LH

(a) Engage the guide and 2 claws.

(b) Install the rear bumper bar LH with the screw.

22. INSTALL REAR BUMPER BAR RH

HINT:

Use the same procedure as for the LH side.

23. INSTALL REAR BUMPER BAR

(a) Engage the 2 guides and 4 claws.

(b) Install the rear bumper bar with the 3 screws.

24. INSTALL REAR CENTER BUMPER SUB-ASSEMBLY

25. INSTALL REFLEX REFLECTOR ASSEMBLY

(a) Engage the guide and claw.

HINT:

Use the same procedure for the RH side and LH side.

(b) Install the reflex reflector assembly with the screw.

HINT:

Use the same procedure for the RH side and LH side.

(d) Install the 2 screws.

26. INSTALL REAR BUMPER PAD RH

HINT:

When installing the rear bumper pad RH, heat the rear bumper cover using a heat light.

Heating Temperature

Item	Temperature
Rear Bumper Cover	20 to 30°C (68 to 86°F)

CAUTION:

Do not touch the heat light and heated parts, touching the heat light may result in burns.
Touching heated parts for a long time may result in burns.

*a	Heated Part
*b	Heat Light

NOTICE:

Do not heat the rear bumper cover excessively.

(a) Clean the rear bumper cover surface.

(1) Using a heat light, heat the rear bumper cover surface.

(2) Remove any remaining double-sided tape from the rear bumper cover.

(3) Wipe off any tape adhesive residue with cleaner.

(b) Remove the release paper from a new rear bumper pad RH.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

HINT:

Press the rear bumper pad RH firmly to install it.

Line

27. INSTALL REAR BUMPER PAD LH

HINT:

When installing the rear bumper pad LH, heat the rear bumper cover using a heat light.

Heating Temperature

Item	Temperature
Rear Bumper Cover	20 to 30°C (68 to 86°F)

CAUTION:

Do not touch the heat light and heated parts, touching the heat light may result in burns.
Touching heated parts for a long time may result in burns.

*a	Heated Part
*b	Heat Light

NOTICE:

Do not heat the rear bumper cover excessively.

(a) Clean the rear bumper cover surface.

(1) Using a heat light, heat the rear bumper cover surface.

(2) Remove any remaining double-sided tape from the rear bumper cover.

(3) Wipe off any tape adhesive residue with cleaner.

(b) Remove the release paper from a new rear bumper pad LH.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

HINT:

Press the rear bumper pad LH firmly to install it.

Line

28. INSTALL NO. 1 MOULDING TAPE

HINT:

Use the same procedure for the LH side and RH side.
When installing the No. 1 moulding tape, heat the rear bumper cover using a heat light.

Heating Temperature

Item	Temperature
Rear Bumper Cover	20 to 30°C (68 to 86°F)

CAUTION:

Do not touch the heat light and heated parts, touching the heat light may result in burns.
Touching heated parts for a long time may result in burns.

*a	Heated Part
*b	Heat Light

NOTICE:

Do not heat the rear bumper cover excessively.

(a) Clean the rear bumper cover surface.

(1) Using a heat light, heat the rear bumper cover surface.

(2) Remove any remaining double-sided tape from the rear bumper cover.

(3) Wipe off any tape adhesive residue with cleaner.

(b) Remove the release paper from a new No. 1 moulding tape.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

HINT:

Press the No. 1 moulding tape firmly to install it.

Line

29. INSTALL ULTRASONIC SENSOR CLIP (w/ Wire Harness)

HINT:

When installing the ultrasonic sensor clip, heat the rear bumper cover using a heat light.

Heating Temperature

Item	Temperature
Rear Bumper Cover	20 to 30°C (68 to 86°F)

CAUTION:

Do not touch the heat light and heated parts, touching the heat light may result in burns.
Touching heated parts for a long time may result in burns.

*a	Heated Part
*b	Heat Light

NOTICE:

Do not heat the rear bumper cover excessively.

(a) Clean the rear bumper cover surface.

(1) Using a heat light, heat the rear bumper cover surface.

(2) Remove any remaining double-sided tape from the rear bumper cover.

(3) Wipe off any tape adhesive residue with cleaner.

(b) Using a brush or felt, apply primer or equivalent to the ultrasonic sensor clip installation area.

Primer

NOTICE:

Use a clean brush or felt.
Do not touch the rear bumper cover until the primer has dried.

(1) Remove the release paper from a new ultrasonic sensor clip.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

(2) Install the ultrasonic sensor clip as shown in the illustration.

Line

HINT:

Press the ultrasonic sensor clip firmly to install it.

(d) w/ Parking Support Alert System without Hands Free Power Trunk Lid:

(1) Remove the release paper from 3 new ultrasonic sensor clips.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

(2) Install the 3 ultrasonic sensor clips as shown in the illustration.

Line

HINT:

Press the ultrasonic sensor clip firmly to install it.

(e) w/ Hands Free Power Trunk Lid and Parking Support Alert System:

(1) Remove the release paper from 4 new ultrasonic sensor clips.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

(2) Install the 4 ultrasonic sensor clips as shown in the illustration.

Line

HINT:

Press the ultrasonic sensor clip firmly to install it.

30. INSTALL NO. 2 LUGGAGE ROOM WIRE (w/ Wire Harness)

(a) w/ Hands Free Power Trunk Lid without Parking Support Alert System:

(1) Engage the clamp to install the No. 2 luggage room wire.

(b) w/ Parking Support Alert System without Hands Free Power Trunk Lid:

(1) Engage the 3 clamps to install the No. 2 luggage room wire.

(1) Engage the 4 clamps to install the No. 2 luggage room wire.

31. INSTALL REAR CORNER ULTRASONIC SENSOR RETAINER (w/ Parking Support Alert System)

Click here

HINT:

Use the same procedure for the RH side and LH side.

32. INSTALL REAR CENTER ULTRASONIC SENSOR RETAINER (w/ Parking Support Alert System)

Click here

HINT:

Use the same procedure for the RH side and LH side.

33. INSTALL REAR CORNER ULTRASONIC SENSOR (w/ Parking Support Alert System)

Click here

HINT:

Use the same procedure for the RH side and LH side.

34. INSTALL REAR CENTER ULTRASONIC SENSOR (w/ Parking Support Alert System)

Click here

HINT:

Use the same procedure for the RH side and LH side.

35. INSTALL KICK DOOR CONTROL SENSOR WITH BRACKET (w/ Hands Free Power Trunk Lid)

Click here

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