Lexus ES manuals

Lexus ES: Reassembly

Lexus ES (XZ10) Service Manual / Brake / Brake System (other) / Brake Master Cylinder (for Gasoline Model) / Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL BRAKE MASTER CYLINDER RESERVOIR STRAINER

2. INSTALL BRAKE MASTER CYLINDER RESERVOIR FILLER CAP ASSEMBLY

3. INSTALL MASTER CYLINDER RESERVOIR GROMMET

(a) Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new master cylinder reservoir grommets.

Lithium Soap Base Glycol Grease

(b) Install the 2 master cylinder reservoir grommets to the brake master cylinder body.

4. INSTALL BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY

(a) Secure the brake master cylinder body in a vise.

NOTICE:

Place aluminum plates on the vise to prevent damage to the brake master cylinder body.

(b) Install the brake master cylinder reservoir assembly to the brake master cylinder body.

NOTICE:

Do not drop the brake master cylinder reservoir assembly.

5. INSTALL BRAKE MASTER CYLINDER STRAIGHT PIN

(a) Using a 5 mm pin punch and a hammer, tap in the brake master cylinder straight pin to secure the brake master cylinder reservoir assembly.

(b) Remove the brake master cylinder sub-assembly from the vise.

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