Lexus ES manuals

Lexus ES: Installation

Lexus ES (XZ10) Service Manual / Vehicle Exterior / Exterior Panels / Trim / Rear Door Window Frame Moulding / Installation

INSTALLATION

CAUTION / NOTICE / HINT

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

PROCEDURE

1. INSTALL REAR DOOR WINDOW FRAME MOULDING SUB-ASSEMBLY

(a) Engage the guide to temporarily install the rear door window frame moulding sub-assembly to the door frame.

(b) Using an air riveter or hand riveter with a nose piece, install the rear door window frame moulding sub-assembly with 6 new rivets.

HINT:

If the mandrel of the rivet does not come off on the first operation of the rivet gun, slide the rivet gun forward on the mandrel and operate it again.

NOTICE:

  • Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

    *a

    Riveter

    *b

    Mandrel

    *c

    Incorrect
  • Confirm that the rivets are seated properly against the moulding.

    *a

    Riveter

    *b

    Incorrect
  • Do not tilt the riveter when installing the rivet to the moulding.
  • Do not leave any space between the rivet head and moulding.
  • Do not leave any space between the moulding and door frame. Firmly hold the 2 items together while installing the rivet.

    *a

    Riveter

    *b

    Incorrect

2. INSTALL REAR DOOR FRONT WINDOW FRAME MOULDING

HINT:

When installing a new rear door front window frame moulding, heat the vehicle body and rear door front window frame moulding using a heat light.

Heating Temperature

Item

Temperature

Vehicle Body

40 to 60°C (104 to 140°F)

Rear Door Front Window Frame Moulding

20 to 30°C (68 to 86°F)

CAUTION:

  • Do not touch the heat light and heated parts, touching the heat light may result in burns.
  • Touching heated parts for a long time may result in burns.

*a

Heated Part

*b

Heat Light

NOTICE:

Do not heat the vehicle body or rear door front window frame moulding excessively.

(a) Clean the vehicle body surface.

(1) Using a heat light, heat the vehicle body surface.

(2) Remove any double-sided tape from the vehicle body.

(3) Wipe off any tape adhesive residue with cleaner.

(b) Install a new rear door front window frame moulding.

(1) Using a heat light, heat the vehicle body and rear door front window frame moulding.

(2) Remove the release paper from the rear door front window frame moulding.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

(3) Engage the clip and attach the double-sided tape and caulking sponge to install the rear door front window frame moulding.

HINT:

Press the rear door front window frame moulding firmly to install it.

*a

Double-sided Tape

*b

Caulking Sponge

3. CONNECT REAR DOOR WEATHERSTRIP

(a) Engage the 7 clips and connect the rear door weatherstrip.

4. INSTALL REAR DOOR BELT MOULDING ASSEMBLY

Click here

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