Lexus ES: Installation
INSTALLATION
PROCEDURE
1. INSTALL HV BATTERY JUNCTION BLOCK ASSEMBLY
CAUTION:
Be sure to wear insulated gloves and protective goggles.
(a) Install the HV battery junction block assembly to the HV battery with the 4 nuts.
Torque:
7.5 N·m {76 kgf·cm, 66 in·lbf}
NOTICE:
If the HV battery junction block assembly has been struck or dropped, replace it with a new one.
(b) Connect the HV battery junction block assembly connector.
NOTICE:
Make sure that the connectors are connected securely.
(c) Engage the 2 claws to install the wiring harness protector.
(d) Connect the HV battery junction block assembly connector.
NOTICE:
Make sure that the connectors are connected securely.
(e) Engage the 2 claws to close the wiring harness protector.
(f) Engage the clamp.
(g) Connect the HV battery junction block assembly connector.
NOTICE:
Make sure that the connectors are connected securely.
(h) Connect the electric vehicle battery plug assembly with the bolt.
Torque:
7.5 N·m {76 kgf·cm, 66 in·lbf}
2. INSTALL UPPER HV BATTERY COVER SUB-ASSEMBLY
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3. INSTALL NO. 1 HYBRID BATTERY EXHAUST DUCT
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4. CONNECT FLOOR WIRE
CAUTION:
Be sure to wear insulated gloves.
(a) Engage the 2 clamps to connect the floor wire.
(b) Connect the HV battery junction block assembly connector.
(c) Connect the electric vehicle battery plug assembly connector.
(d) Engage the clamp.
5. CONNECT HV FLOOR UNDER WIRE
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6. INSTALL NO. 1 HV BATTERY COVER PANEL RH
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7. INSTALL REAR SEAT CUSHION LEG SUB-ASSEMBLY
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8. INSTALL REAR UNDER COVER
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9. INSTALL REAR UNDER SIDE COVER LH
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10. INSTALL REAR DOOR SCUFF PLATE LH
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11. INSTALL REAR UNDER SIDE COVER RH
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12. INSTALL REAR DOOR SCUFF PLATE RH
HINT:
Use the same procedure as for the LH side.
13. INSTALL NO. 2 INDOOR ELECTRICAL KEY ANTENNA ASSEMBLY
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14. INSTALL SERVICE PLUG GRIP
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READ NEXT:
Components
COMPONENTS ILLUSTRATION *1 BATTERY SERVICE HOLE COVER *2 SERVICE PLUG GRIP ILLUSTRATION *1 CONNECTOR COVER ASSEMBLY *2 ENGINE ROOM MAIN WIRE Tightening torque for "Major
Inspection
INSPECTION PROCEDURE 1. INSPECT HV BATTERY JUNCTION BLOCK ASSEMBLY (a) Inspect SMRB: (1) Measure the resistance according to the value(s) in the table below. *a Component without harness connect
SEE MORE:
Replacement
REPLACEMENT
CAUTION / NOTICE / HINT
CAUTION:
Prolonged and repeated contact with engine oil will result in the removal
of natural oils from the skin, leading to dryness, irritation and dermatitis.
In addition, used engine oil contains potentially harmful contaminants which
may
Disassembly
DISASSEMBLY CAUTION / NOTICE / HINT NOTICE: This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts. Click here PROCEDURE 1. REMOVE SPARK PLUG Click here 2. REMOVE KNOCK CONTROL SENSOR Click here 3. REMOVE ENGINE
