Lexus ES manuals

Lexus ES: Installation

INSTALLATION

PROCEDURE

1. INSTALL NO. 2 HV SUPPLY STACK SUB-ASSEMBLY

CAUTION:

Be sure to wear insulated gloves and protective goggles.

(a) Install the No. 2 HV supply stack sub-assembly with the 4 nuts.

Torque:

7.5 N·m {76 kgf·cm, 66 in·lbf}

(b) Engage the claw.

(c) Engage the clamp.

(d) Install the nut to connect the earth terminal.

Torque:

7.5 N·m {76 kgf·cm, 66 in·lbf}

2. INSTALL NO. 1 HV SUPPLY STACK SUB-ASSEMBLY

CAUTION:

Be sure to wear insulated gloves and protective goggles.

(a) Install the No. 1 HV supply stack sub-assembly with the 4 nuts.

Torque:

7.5 N·m {76 kgf·cm, 66 in·lbf}

(b) Engage the claw.

(c) Connect the connector.

NOTICE:

Make sure that the connector is connected securely.

(d) Connect the connector.

NOTICE:

Make sure that the connector is connected securely.

3. INSTALL BATTERY ECU ASSEMBLY

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4. INSTALL NO. 1 HV BATTERY INTAKE DUCT LH

CAUTION:

Be sure to wear insulated gloves and protective goggles.

(a) Install the No. 1 hybrid battery intake duct LH to the HV battery with the clip.

(b) Engage the claw of hybrid battery thermistor (sensor portion) to connect the No. 1 hybrid battery intake duct LH.

5. INSTALL NO. 2 HYBRID BATTERY SHIELD SUB-ASSEMBLY

CAUTION:

Be sure to wear insulated gloves and protective goggles.

(a) Install the No. 2 hybrid battery shield sub-assembly to the HV battery with the bolt and 3 nuts.

Torque:

7.5 N·m {76 kgf·cm, 66 in·lbf}

6. INSTALL HYBRID BATTERY TERMINAL BLOCK

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7. INSTALL HV BATTERY JUNCTION BLOCK ASSEMBLY

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8. INSTALL NO. 1 HV BATTERY HOSE

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9. INSTALL UPPER HV BATTERY COVER SUB-ASSEMBLY

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10. INSTALL HV BATTERY

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11. PERFORM INITIALIZATION

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READ NEXT:

 Recovery Inspection

CAUTION / NOTICE / HINT CAUTION: When disposing of an HV supply stack sub-assembly, make sure to return it through an authorized collection agent who is capable of handling it safely. If it is retu

 Discharging

DISCHARGING PROCEDURE 1. DISCHARGING (WHEN USING THE LI-ION BATTERY DISCHARGER) CAUTION: Be sure to wear insulated gloves and protective goggles. NOTICE: Make sure to observe the following points whe

 Hv Battery Thermistor

SEE MORE:

 Components

COMPONENTS ILLUSTRATION *1 COWL TOP PANEL INSULATOR *2 FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY *3 HEADLIGHT ASSEMBLY - - N*m (kgf*cm, ft.*lbf): Specified torque - - ILLUSTRATION *A for TMC Made - - *1 HEADLIGHT ECU SUB-ASSEMBLY *2 HEADLIGHT GASKE

 Removal

REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during front brake removal/installation are shown below. Necessary Procedures After Parts Removed/Installed/Re

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