Lexus ES: Installation
INSTALLATION
PROCEDURE
1. INSTALL NO. 2 HV SUPPLY STACK SUB-ASSEMBLY
CAUTION:
Be sure to wear insulated gloves and protective goggles.
(a) Install the No. 2 HV supply stack sub-assembly with the 4 nuts.
Torque:
7.5 N·m {76 kgf·cm, 66 in·lbf}
(b) Engage the claw.
(c) Engage the clamp.
(d) Install the nut to connect the earth terminal.
Torque:
7.5 N·m {76 kgf·cm, 66 in·lbf}
2. INSTALL NO. 1 HV SUPPLY STACK SUB-ASSEMBLY
CAUTION:
Be sure to wear insulated gloves and protective goggles.
(a) Install the No. 1 HV supply stack sub-assembly with the 4 nuts.
Torque:
7.5 N·m {76 kgf·cm, 66 in·lbf}
(b) Engage the claw.
(c) Connect the connector.
NOTICE:
Make sure that the connector is connected securely.
(d) Connect the connector.
NOTICE:
Make sure that the connector is connected securely.
3. INSTALL BATTERY ECU ASSEMBLY
Click here .gif)
4. INSTALL NO. 1 HV BATTERY INTAKE DUCT LH
CAUTION:
Be sure to wear insulated gloves and protective goggles.
(a) Install the No. 1 hybrid battery intake duct LH to the HV battery with the clip.
(b) Engage the claw of hybrid battery thermistor (sensor portion) to connect the No. 1 hybrid battery intake duct LH.
5. INSTALL NO. 2 HYBRID BATTERY SHIELD SUB-ASSEMBLY
CAUTION:
Be sure to wear insulated gloves and protective goggles.
(a) Install the No. 2 hybrid battery shield sub-assembly to the HV battery with the bolt and 3 nuts.
Torque:
7.5 N·m {76 kgf·cm, 66 in·lbf}
6. INSTALL HYBRID BATTERY TERMINAL BLOCK
Click here
7. INSTALL HV BATTERY JUNCTION BLOCK ASSEMBLY
Click here
8. INSTALL NO. 1 HV BATTERY HOSE
Click here
9. INSTALL UPPER HV BATTERY COVER SUB-ASSEMBLY
Click here
10. INSTALL HV BATTERY
Click here
11. PERFORM INITIALIZATION
Click here
READ NEXT:
Recovery Inspection
CAUTION / NOTICE / HINT CAUTION:
When disposing of an HV supply stack sub-assembly, make sure to return it through an authorized collection agent who is capable of handling it safely. If it is retu
Discharging
DISCHARGING PROCEDURE 1. DISCHARGING (WHEN USING THE LI-ION BATTERY DISCHARGER) CAUTION: Be sure to wear insulated gloves and protective goggles. NOTICE: Make sure to observe the following points whe
SEE MORE:
Diagnostic Trouble Code Chart
DIAGNOSTIC TROUBLE CODE CHART HYBRID BATTERY SYSTEM DTC No. Detection Item MIL Warning Indicate Link P056014 System Voltage (BATT) Circuit Short to Ground or Open Comes on Master Warning Light: Comes on P060629 Hybrid/EV Battery Energy Control Module Processor to Moni
Reassembly
REASSEMBLY PROCEDURE 1. INSTALL FRONT BUMPER SIDE SUPPORT LH (a) Engage the clip as shown in the illustration. Install in this Direction (b) Install the front bumper side support LH with the bolt. Torque: 5.4 N·m {55 kgf·cm, 48 in·lbf} 2. INSTALL FRONT BUMPER SIDE SUPPOR
