Lexus ES: Installation
INSTALLATION
CAUTION / NOTICE / HINT
NOTICE:
This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.
Click here .gif)
PROCEDURE
1. INSTALL CYLINDER HEAD GASKET
(a) Clean the cylinder block sub-assembly and cylinder head sub-assembly with solvent.
(b) Place a new cylinder head gasket on the cylinder block sub-assembly as shown in the illustration.
| *a | Lot No. |
.png) | Front of Engine |
NOTICE:
- Make sure that the cylinder head gasket is installed in the correct orientation.
- Remove any oil from the contact surfaces.
2. INSTALL CYLINDER HEAD SUB-ASSEMBLY
Click here
3. INSTALL NO. 2 CAMSHAFT
Click here
4. INSTALL CAMSHAFT
Click here
5. INSTALL CAMSHAFT BEARING CAP
Click here
6. INSTALL VALVE STEM CAP
Click here
7. INSTALL VALVE LASH ADJUSTER ASSEMBLY
Click here
8. INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY
Click here
9. INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY
Click here
10. INSTALL FUEL PUMP LIFTER GUIDE
Click here
11. INSTALL TIMING CHAIN COVER ASSEMBLY
Click here
12. INSTALL CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY
Click here
13. SET NO. 1 CYLINDER TO TDC (COMPRESSION)
Click here
14. INSTALL NO. 1 CHAIN VIBRATION DAMPER
Click here
15. INSTALL CHAIN TENSIONER SLIPPER
Click here
16. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY
Click here
17. INSTALL CHAIN SUB-ASSEMBLY
Click here
18. INSTALL CAMSHAFT TIMING GEAR ASSEMBLY
Click here
19. INSTALL OIL PUMP DRIVE CHAIN SUB-ASSEMBLY
Click here
20. SET NO. 1 CYLINDER TO TDC (COMPRESSION)
Click here
21. INSTALL NO. 2 TIMING CHAIN COVER ASSEMBLY
Click here
22. INSTALL TIMING CHAIN COVER OIL SEAL
Click here
23. INSTALL SPARK PLUG TUBE GASKET
Click here
24. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY
Click here
25. INSTALL WATER BY-PASS OUTLET SUB-ASSEMBLY
Click here
26. INSTALL WATER OUTLET
Click here
27. INSTALL CRANKSHAFT PULLEY ASSEMBLY
Click here
28. INSTALL CAM TIMING CONTROL MOTOR O-RING
Click here
29. INSTALL CAM TIMING CONTROL MOTOR WITH EDU ASSEMBLY
Click here
30. INSTALL O-RING
Click here
31. INSTALL CAM TIMING OIL CONTROL SOLENOID ASSEMBLY
Click here
32. INSTALL OIL PRESSURE CONTROL VALVE ASSEMBLY
Click here
33. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE
Click here
34. INSTALL IGNITION COIL ASSEMBLY
Click here
35. INSTALL DIRECT FUEL INJECTOR ASSEMBLY
Click here
36. INSTALL FUEL DELIVERY PIPE
Click here
37. INSTALL PORT FUEL INJECTOR ASSEMBLY
Click here
38. INSTALL NO. 5 ENGINE WIRE
Click here
39. INSTALL INJECTOR VIBRATION INSULATOR
Click here
40. INSTALL NO. 1 DELIVERY PIPE SPACER
Click here
41. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY
Click here
42. INSTALL NO. 7 WATER BY-PASS HOSE
Click here
43. TEMPORARILY INSTALL FUEL PUMP ASSEMBLY (for High Pressure)
Click here
44. TEMPORARILY INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY
Click here
45. INSTALL FUEL PUMP ASSEMBLY (for High Pressure)
Click here
46. INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY
Click here
47. CONNECT FUEL TUBE SUB-ASSEMBLY
Click here
48. INSTALL NO. 1 INTAKE MANIFOLD TO HEAD GASKET
Click here
49. INSTALL INTAKE MANIFOLD
Click here
50. INSTALL NO. 2 WATER BY-PASS PIPE
Click here
51. INSTALL NO. 3 WATER BY-PASS PIPE
Click here
52. INSTALL EGR VALVE ASSEMBLY
Click here
53. INSTALL NO. 4 WATER BY-PASS HOSE
Click here
54. INSTALL NO. 1 EGR PIPE SUB-ASSEMBLY
Click here
55. INSTALL EGR COOLER ASSEMBLY
Click here
56. INSTALL THROTTLE BODY GASKET
Click here
57. INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY
Click here
58. INSTALL EXHAUST MANIFOLD (TWC: Front Catalyst)
Click here
59. INSTALL MANIFOLD STAY
Click here
60. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR
Click here
61. INSTALL FLOW SHUTTING VALVE (WATER BY-PASS HOSE ASSEMBLY)
Click here
62. INSTALL NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY
Click here
63. INSTALL COMPRESSOR WITH MOTOR ASSEMBLY
Click here
64. INSTALL ENGINE HANGERS
Click here
65. REMOVE ENGINE ASSEMBLY FROM ENGINE STAND
Click here
READ NEXT:
On-vehicle Inspection
ON-VEHICLE INSPECTION CAUTION / NOTICE / HINT CAUTION: To prevent injury due to contact with an operating cooling fan, keep your hands and clothing away from the cooling fans when working in the engin
SEE MORE:
Removal
REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during black out tape removal/installation are shown below. Necessary Procedure After Parts Removed/Installed/
Radiator Coolant Temperature Sensor Signal Compare Failure (P00B162)
DESCRIPTION This engine uses a No. 2 engine coolant temperature sensor and an intake air temperature sensor to detect temperatures related to engine operation. A thermistor, whose resistance value varies according to the temperature, is built into each sensor. When the temperature becomes low, the r
