Lexus ES: Installation
INSTALLATION
PROCEDURE
1. INSTALL EGR COOLER ASSEMBLY
| (a) Install a new EGR cooler gasket to the EGR cooler assembly. NOTICE: Make sure that the claws of the EGR cooler gasket are toward the EGR cooler assembly side. |
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| (b) Install a new EGR valve gasket to the EGR valve assembly. NOTICE: Make sure that the claws of the EGR valve gasket are toward the EGR valve assembly side. |
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| (c) Temporarily install the EGR cooler assembly to the cylinder head sub-assembly and EGR valve assembly with the 5 bolts. |
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(d) Tighten the 3 bolts (A).
Torque:
24 N·m {245 kgf·cm, 18 ft·lbf}
(e) Tighten the 2 bolts (B).
Torque:
24 N·m {245 kgf·cm, 18 ft·lbf}
(f) Connect the No. 3 water by-pass hose and No. 4 water by-pass hose to the EGR cooler assembly and slide the 2 clips to secure them.
2. INSTALL INVERTER WITH CONVERTER ASSEMBLY
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3. ADD ENGINE COOLANT (for Engine)
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4. INSPECT FOR COOLANT LEAK (for Engine)
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5. INSPECT FOR EXHAUST GAS LEAK
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Components
COMPONENTS ILLUSTRATION *A for EGR Valve Bracket Connection Type - - *1 NO. 1 EGR PIPE SUB-ASSEMBLY *2 EGR VALVE ASSEMBLY *3 EGR VALVE BRACKET *4 EGR INLET GASKET *5
Removal
REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during EGR
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Replacement
REPLACEMENT PROCEDURE 1. REPLACE RING PIN NOTICE: It is not necessary to remove the ring pins unless they are being replaced. (a) Remove the 12 ring pins. (b) Using a plastic hammer, install 12 new ring pins. *a Top Side *b Bottom Side *c Protrusion Height *d 14 mm (0.551 in.)
