Lexus ES: Installation

INSTALLATION

PROCEDURE

1. INSTALL EGR COOLER ASSEMBLY

(a) Install a new EGR cooler gasket to the EGR cooler assembly. NOTICE: Make sure that the claws of the EGR cooler gasket are toward the EGR cooler assembly side.

*a Claw

(b) Install a new EGR valve gasket to the EGR valve assembly. NOTICE: Make sure that the claws of the EGR valve gasket are toward the EGR valve assembly side.

*a Claw

(c) Temporarily install the EGR cooler assembly to the cylinder head sub-assembly and EGR valve assembly with the 5 bolts.

(d) Tighten the 3 bolts (A).

Torque:

24 N·m {245 kgf·cm, 18 ft·lbf}

(e) Tighten the 2 bolts (B).

Torque:

24 N·m {245 kgf·cm, 18 ft·lbf}

(f) Connect the No. 3 water by-pass hose and No. 4 water by-pass hose to the EGR cooler assembly and slide the 2 clips to secure them.

2. INSTALL INVERTER WITH CONVERTER ASSEMBLY

Click here

3. ADD ENGINE COOLANT (for Engine)

Click here

4. INSPECT FOR COOLANT LEAK (for Engine)

Click here

5. INSPECT FOR EXHAUST GAS LEAK

Click here

READ NEXT: