Lexus ES: Installation
INSTALLATION
PROCEDURE
1. INSTALL LOWER RADIATOR SUPPORT
(a) Install the 2 lower radiator supports to the radiator assembly.
2. INSTALL RADIATOR SUPPORT CUSHION
(a) Install the 2 radiator support cushions to the radiator assembly.
3. INSTALL RADIATOR ASSEMBLY
(a) Engage the 2 guides.
(b) Engage the 2 claws to install the fan with motor assembly to the radiator assembly.
NOTICE:
Do not damage the radiator assembly when installing the fan with motor assembly.
(c) Install the radiator assembly with the fan with motor assembly to the vehicle body.
NOTICE:
Do not apply excessive force to the cooler condenser assembly or pipe when installing the radiator assembly with the fan with motor assembly.
(d) Engage the 2 guides.
(e) Engage the 2 claws to install the cooler condenser assembly to the radiator assembly.
NOTICE:
Make sure not to damage the cooler condenser assembly when installing the cooler condenser assembly.
| (f) Engage the wire harness clamp. |
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(g) Connect the cooling fan motor connector and rotate the lever to lock it.
NOTICE:
- When connecting the cooling fan motor connector, make sure that the connecting parts of the cooling fan motor connector are free of dirt, water or other foreign matter.
- Be sure to securely connect the cooling fan motor connector.
(h) Engage the wire harness clamp.
(i) Connect the cooling fan motor connector.
(j) Engage the 4 clamps to connect the wire harness to the fan with motor assembly.
4. INSTALL NO. 3 INVERTER COOLING HOSE
(a) Install the No. 3 inverter cooling hose to the radiator assembly and slide the clip to secure it.
(b) Engage the clamp to connect the No. 3 inverter cooling hose to the fan with motor assembly.
5. CONNECT NO. 2 RADIATOR HOSE
(a) Connect the No. 2 radiator hose to the radiator assembly and slide the clip to secure it.
(b) Engage the clamp to connect the No. 2 radiator hose to the fan with motor assembly.
6. CONNECT NO. 2 INVERTER COOLING HOSE
(a) Engage the clamp and connect the No. 2 inverter cooling hose to the fan with motor assembly.
7. CONNECT NO. 5 INVERTER COOLING HOSE
(a) Engage the 2 clamps and connect the No. 5 inverter cooling hose to the fan with motor assembly.
8. CONNECT NO. 4 INVERTER COOLING HOSE
(a) Connect the No. 4 inverter cooling hose to the radiator assembly and slide the clip to secure it.
9. CONNECT NO. 1 RADIATOR HOSE
(a) Connect the No. 1 radiator hose to the radiator assembly and slide the clip to secure it.
(b) Engage the clamp to connect the No. 1 radiator hose to the fan with motor assembly.
10. CONNECT NO. 6 WATER BY-PASS HOSE
(a) Connect the No. 6 water by-pass hose to the radiator assembly.
11. CONNECT NO. 5 WATER BY-PASS HOSE
(a) Connect the No. 5 water by-pass hose to the radiator assembly and slide the clip to secure it.
12. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY
(a) Install the upper radiator support sub-assembly with the 4 bolts.
Torque:
12.5 N·m {127 kgf·cm, 9 ft·lbf}
(b) Engage the 4 clamps to connect the wire harness to the upper radiator support sub-assembly.
(c) Engage the clamp to connect the hood lock control cable assembly to the upper radiator support sub-assembly.
13. INSTALL NO. 1 RADIATOR AIR GUIDE RH
(a) Engage the guide and claw.
(b) Install the No. 1 radiator air guide RH with the clip.
14. INSTALL NO. 1 RADIATOR AIR GUIDE LH
(a) Engage the guide and claw.
(b) Install the No. 1 radiator air guide LH with the clip.
15. INSTALL UPPER RADIATOR MOUNTING BRACKET
(a) Install the 2 upper radiator mounting brackets with the 2 bolts and 2 nuts.
Torque:
12.5 N·m {127 kgf·cm, 9 ft·lbf}
(b) Connect the 2 horn connectors.
16. INSTALL INLET AIR CLEANER ASSEMBLY
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17. INSTALL HOOD LOCK ASSEMBLY
Click here
18. INSTALL VEHICLE APPROACHING SPEAKER ASSEMBLY
Click here
19. INSTALL RADIATOR SHUTTER SUB-ASSEMBLY
Click here
20. INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY
Click here
21. INSTALL NO. 2 FRONT BUMPER MOUNTING BRACKET
Click here
22. INSTALL FRONT BUMPER ENERGY ABSORBER
Click here
23. INSTALL HEADLIGHT ASSEMBLY
for LED Type Turn Signal Light: Click here
for Bulb Type Turn Signal Light: Click here
24. INSTALL INVERTER WATER PUMP ASSEMBLY
Click here
25. ADD ENGINE COOLANT (for Engine)
Click here
26. INSPECT FOR COOLANT LEAK (for Engine)
Click here
27. INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY
Click here
28. INSTALL NO. 1 ENGINE UNDER COVER
Click here
29. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH
Click here
30. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH
Click here
READ NEXT:
Components
COMPONENTS ILLUSTRATION *1 NO. 2 RADIATOR HOSE *2 WATER INLET WITH THERMOSTAT SUB-ASSEMBLY *3 GASKET *4 NO. 7 WATER BY-PASS HOSE N*m (kgf*cm, ft.*lbf): Specified torque â—
Removal
REMOVAL CAUTION / NOTICE / HINT NOTICE: This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts. Click here PROCEDURE
SEE MORE:
Installation
INSTALLATION PROCEDURE 1. INSTALL MASS AIR FLOW METER SUB-ASSEMBLY HINT: Perform "Inspection After Repair" after replacing the mass air flow meter sub-assembly. Click here (a) Install the mass air flow meter sub-assembly to the air cleaner cap sub-assembly with the 2 screws. NOTICE:
If the mass
Components
COMPONENTS ILLUSTRATION *1 REAR NO. 1 STABILIZER BAR BRACKET *2 CANISTER (CHARCOAL CANISTER ASSEMBLY) *3 LEAK DETECTION PUMP SUB-ASSEMBLY *4 FUEL TANK VENT HOSE SUB-ASSEMBLY *5 FUEL TANK VENT HOSE *6 PURGE LINE HOSE *7 CHARCOAL CANISTER SUB-ASSEMBLY *8 CLIP
