Lexus ES: Installation
INSTALLATION
PROCEDURE
1. INSTALL LOWER RADIATOR SUPPORT
(a) Install the 2 lower radiator supports to the radiator assembly.
2. INSTALL RADIATOR SUPPORT CUSHION
(a) Install the 2 radiator support cushions to the radiator assembly.
3. INSTALL RADIATOR ASSEMBLY
(a) Engage the 2 guides.
(b) Engage the 2 claws to install the fan with motor assembly to the radiator assembly.
NOTICE:
Do not damage the radiator assembly when installing the fan with motor assembly.
(c) Install the radiator assembly with the fan with motor assembly to the vehicle body.
NOTICE:
Do not apply excessive force to the cooler condenser assembly or pipe when installing the radiator assembly with the fan with motor assembly.
(d) Engage the 2 guides.
(e) Engage the 2 claws to install the cooler condenser assembly to the radiator assembly.
NOTICE:
Make sure not to damage the cooler condenser assembly when installing the cooler condenser assembly.
| (f) Engage the wire harness clamp. |
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(g) Connect the cooling fan motor connector and rotate the lever to lock it.
NOTICE:
- When connecting the cooling fan motor connector, make sure that the connecting parts of the cooling fan motor connector are free of dirt, water or other foreign matter.
- Be sure to securely connect the cooling fan motor connector.
(h) Engage the wire harness clamp.
(i) Connect the cooling fan motor connector.
(j) Engage the 4 clamps to connect the wire harness to the fan with motor assembly.
4. INSTALL NO. 3 INVERTER COOLING HOSE
(a) Install the No. 3 inverter cooling hose to the radiator assembly and slide the clip to secure it.
(b) Engage the clamp to connect the No. 3 inverter cooling hose to the fan with motor assembly.
5. CONNECT NO. 2 RADIATOR HOSE
(a) Connect the No. 2 radiator hose to the radiator assembly and slide the clip to secure it.
(b) Engage the clamp to connect the No. 2 radiator hose to the fan with motor assembly.
6. CONNECT NO. 2 INVERTER COOLING HOSE
(a) Engage the clamp and connect the No. 2 inverter cooling hose to the fan with motor assembly.
7. CONNECT NO. 5 INVERTER COOLING HOSE
(a) Engage the 2 clamps and connect the No. 5 inverter cooling hose to the fan with motor assembly.
8. CONNECT NO. 4 INVERTER COOLING HOSE
(a) Connect the No. 4 inverter cooling hose to the radiator assembly and slide the clip to secure it.
9. CONNECT NO. 1 RADIATOR HOSE
(a) Connect the No. 1 radiator hose to the radiator assembly and slide the clip to secure it.
(b) Engage the clamp to connect the No. 1 radiator hose to the fan with motor assembly.
10. CONNECT NO. 6 WATER BY-PASS HOSE
(a) Connect the No. 6 water by-pass hose to the radiator assembly.
11. CONNECT NO. 5 WATER BY-PASS HOSE
(a) Connect the No. 5 water by-pass hose to the radiator assembly and slide the clip to secure it.
12. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY
(a) Install the upper radiator support sub-assembly with the 4 bolts.
Torque:
12.5 N·m {127 kgf·cm, 9 ft·lbf}
(b) Engage the 4 clamps to connect the wire harness to the upper radiator support sub-assembly.
(c) Engage the clamp to connect the hood lock control cable assembly to the upper radiator support sub-assembly.
13. INSTALL NO. 1 RADIATOR AIR GUIDE RH
(a) Engage the guide and claw.
(b) Install the No. 1 radiator air guide RH with the clip.
14. INSTALL NO. 1 RADIATOR AIR GUIDE LH
(a) Engage the guide and claw.
(b) Install the No. 1 radiator air guide LH with the clip.
15. INSTALL UPPER RADIATOR MOUNTING BRACKET
(a) Install the 2 upper radiator mounting brackets with the 2 bolts and 2 nuts.
Torque:
12.5 N·m {127 kgf·cm, 9 ft·lbf}
(b) Connect the 2 horn connectors.
16. INSTALL INLET AIR CLEANER ASSEMBLY
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17. INSTALL HOOD LOCK ASSEMBLY
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18. INSTALL VEHICLE APPROACHING SPEAKER ASSEMBLY
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19. INSTALL RADIATOR SHUTTER SUB-ASSEMBLY
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20. INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY
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21. INSTALL NO. 2 FRONT BUMPER MOUNTING BRACKET
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22. INSTALL FRONT BUMPER ENERGY ABSORBER
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23. INSTALL HEADLIGHT ASSEMBLY
for LED Type Turn Signal Light: Click here
for Bulb Type Turn Signal Light: Click here
24. INSTALL INVERTER WATER PUMP ASSEMBLY
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25. ADD ENGINE COOLANT (for Engine)
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26. INSPECT FOR COOLANT LEAK (for Engine)
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27. INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY
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28. INSTALL NO. 1 ENGINE UNDER COVER
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29. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH
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30. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH
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Components
COMPONENTS ILLUSTRATION *1 NO. 2 RADIATOR HOSE *2 WATER INLET WITH THERMOSTAT SUB-ASSEMBLY *3 GASKET *4 NO. 7 WATER BY-PASS HOSE N*m (kgf*cm, ft.*lbf): Specified torque â—
Removal
REMOVAL CAUTION / NOTICE / HINT NOTICE: This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts. Click here PROCEDURE
SEE MORE:
Installation
INSTALLATION CAUTION / NOTICE / HINT HINT:
Use the same procedure for the RH side and LH side.
The following procedure is for the LH side.
PROCEDURE 1. INSTALL HOOD SUPPORT BRACKET (a) Engage the guide. (b) Install the hood support bracket with the bolt. Torque: 17.5 N·m {178 kgf·cm, 13 f
Brake Control Warning Light Remains ON
DESCRIPTION The skid control ECU (brake booster with master cylinder assembly) is connected to the combination meter assembly via CAN communication. If the skid control ECU (brake booster with master cylinder assembly) stores a DTC, the brake warning light / yellow (minor malfunction) comes on in th
