Lexus ES: Installation
INSTALLATION
PROCEDURE
1. INSTALL LOWER RADIATOR SUPPORT
(a) Install the 2 lower radiator supports to the radiator assembly.
2. INSTALL RADIATOR SUPPORT CUSHION
(a) Install the 2 radiator support cushions to the radiator assembly.
3. INSTALL RADIATOR ASSEMBLY
(a) Engage the 2 guides.
(b) Engage the 2 claws to install the fan with motor assembly to the radiator assembly.
NOTICE:
Do not damage the radiator assembly when installing the fan with motor assembly.
(c) Install the radiator assembly with the fan with motor assembly to the vehicle body.
NOTICE:
Do not apply excessive force to the cooler condenser assembly or pipe when installing the radiator assembly with the fan with motor assembly.
| (d) Engage the wire harness clamp. |
|
(e) Connect the cooling fan motor connector and push down the lock lever to engage the claw as shown in the illustration.
NOTICE:
- When connecting the cooling fan motor connector, make sure that the connecting parts of the cooling fan motor connector are free of dirt, water or other foreign matter.
- Be sure to securely connect the cooling fan motor connector.
(f) Engage the 2 guides.
(g) Engage the 2 claws to install the cooler condenser assembly to the radiator assembly.
NOTICE:
Make sure not to damage the cooler condenser assembly when installing the cooler condenser assembly.
4. CONNECT NO. 2 RADIATOR HOSE
(a) Connect the No. 2 radiator hose to the radiator assembly and slide the clip to secure it.
5. CONNECT NO. 1 RADIATOR HOSE
(a) Connect the No. 1 radiator hose to the radiator assembly and slide the clip to secure it.
(b) Engage the clamp to connect the No. 1 radiator hose to the fan with motor assembly.
6. CONNECT NO. 6 WATER BY-PASS HOSE
(a) Connect the No. 6 water by-pass hose to the radiator assembly.
7. CONNECT NO. 5 WATER BY-PASS HOSE
(a) Connect the No. 5 water by-pass hose to the radiator assembly and slide the clip to secure it.
8. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY
(a) Install the upper radiator support sub-assembly with the 4 bolts.
Torque:
12.5 N·m {127 kgf·cm, 9 ft·lbf}
(b) Engage the 4 clamps to connect the wire harness to the upper radiator support sub-assembly.
(c) Engage the clamp to connect the hood lock control cable assembly to the upper radiator support sub-assembly.
9. INSTALL NO. 1 RADIATOR AIR GUIDE RH
(a) Engage the guide and claw.
(b) Install the No. 1 radiator air guide RH with the clip.
10. INSTALL NO. 1 RADIATOR AIR GUIDE LH
(a) Engage the guide and claw.
(b) Install the No. 1 radiator air guide LH with the front radiator side air guide plate LH with the clip.
11. INSTALL UPPER RADIATOR MOUNTING BRACKET
(a) Install the 2 upper radiator mounting brackets with the 2 bolts and 2 nuts.
Torque:
12.5 N·m {127 kgf·cm, 9 ft·lbf}
(b) Connect the 2 horn connectors.
12. INSTALL INLET AIR CLEANER ASSEMBLY
Click here .gif)
13. INSTALL HOOD LOCK ASSEMBLY
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14. INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY
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15. INSTALL NO. 2 FRONT BUMPER MOUNTING BRACKET
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16. INSTALL FRONT BUMPER ENERGY ABSORBER
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17. INSTALL THERMISTOR ASSEMBLY
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18. INSTALL HEADLIGHT ASSEMBLY
for LED Type Turn Signal Light: Click here
for Bulb Type Turn Signal Light: Click here
19. ADD ENGINE COOLANT
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20. INSPECT FOR COOLANT LEAK
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21. INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY
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22. INSTALL NO. 1 ENGINE UNDER COVER
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23. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH
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24. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH
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READ NEXT:
Thermostat
ComponentsCOMPONENTS ILLUSTRATION *1 NO. 2 RADIATOR HOSE *2 WATER INLET WITH THERMOSTAT SUB-ASSEMBLY *3 GASKET *4 NO. 7 WATER BY-PASS HOSE N*m (kgf*cm, ft.*lbf): Specified
Water Pump
ComponentsCOMPONENTS ILLUSTRATION *1 ENGINE WATER PUMP ASSEMBLY (WATER INLET HOUSING) *2 GASKET *3 STUD BOLT - - N*m (kgf*cm, ft.*lbf): Specified torque ● Non-reusabl
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