Lexus ES manuals

Lexus ES: Thermostat

Components

COMPONENTS

ILLUSTRATION

*1

NO. 2 RADIATOR HOSE

*2

WATER INLET WITH THERMOSTAT SUB-ASSEMBLY

*3

GASKET

*4

NO. 7 WATER BY-PASS HOSE

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

Inspection

INSPECTION

PROCEDURE

1. INSPECT WATER INLET WITH THERMOSTAT SUB-ASSEMBLY

CAUTION:

  • Do not put your hands into the water that has been heated for the inspection.
  • Touching the heated water could result in burns.

HINT:

The valve opening temperature is inscribed on the water inlet with thermostat sub-assembly.

(a) Immerse the water inlet with thermostat sub-assembly in water and then gradually heat the water.

NOTICE:

Do not allow any water to come into contact with the connector of the water inlet with thermostat sub-assembly.

(b) Check that the valve of the water inlet with thermostat sub-assembly opens at the specified temperature.

Standard Valve Opening Temperature:

80 to 84°C (176 to 183°F)

If the result is not as specified, replace the water inlet with thermostat sub-assembly.

(c) Check the valve lift.

Standard Valve Lift:

8.0 mm (0.315 in.) or more at 95°C (203°F)

If the result is not as specified, replace the water inlet with thermostat sub-assembly.

*a

Valve Lift

(d) Check that the valve is fully closed when the water inlet with thermostat sub-assembly is at low temperatures (below 72°C (162°F)).

If it is not fully closed, replace the water inlet with thermostat sub-assembly.

(e) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

1 - 2

Always

10.6 to 14.2 Ω

If the result is not as specified, replace the water inlet with thermostat sub-assembly.

Installation

INSTALLATION

CAUTION / NOTICE / HINT

NOTICE:

This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

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PROCEDURE

1. INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY

(a) Install a new gasket to the water inlet with thermostat sub-assembly.

HINT:

Be sure to clean the contact surfaces.

(b) Using an 8 mm socket wrench, install the water inlet with thermostat sub-assembly with the 2 bolts.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

(c) Connect the No. 7 water by-pass hose to the water inlet with thermostat sub-assembly and slide the clip to secure it.

(d) Connect the water inlet with thermostat sub-assembly connector.

2. CONNECT NO. 2 RADIATOR HOSE

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3. INSTALL GENERATOR ASSEMBLY

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4. ADD ENGINE COOLANT

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5. INSPECT FOR COOLANT LEAK

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