Lexus ES: Installation
INSTALLATION
PROCEDURE
1. INSTALL FLOW SHUTTING VALVE (NO. 1 WATER BY-PASS HOSE)
(a) Install the flow shutting valve (No. 1 water by-pass hose) with the bolt.
Torque:
19 N·m {194 kgf·cm, 14 ft·lbf}
(b) Connect the flow shutting valve (No. 1 water by-pass hose) connector.
(c) Connect the flow shutting valve (No. 1 water by-pass hose) to the transmission oil cooler and slide the clip to secure it.
| *a | 2 to 7 mm (0.0787 to 0.276 in.) | *b | Paint Mark |
| *c | 45° (Tabs of Clip Installation Area) | - | - |
NOTICE:
- Make sure to slide the flow shutting valve (No. 1 water by-pass hose) until it contacts the hose stopper of the transmission oil cooler.
- Make sure to align the paint mark of the flow shutting valve (No. 1 water by-pass hose) with the paint mark of the transmission oil cooler.
- Make sure that the tabs of the clip are within the area shown in the illustration.
| (d) Connect the flow shutting valve (No. 1 water by-pass hose) to the water outlet and slide the clip to secure it. NOTICE:
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(e) Engage the 2 clamps to connect the flow shutting valve (No. 1 water by-pass hose) and transmission breather hose to the hose clamp.
(f) Engage the 3 clamps to install the hose clamp.
(g) Engage the 3 clamps to install the transmission breather clamp.
2. INSTALL BATTERY CLAMP SUB-ASSEMBLY
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3. INSTALL BATTERY
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4. INSTALL ECM
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5. ADD ENGINE COOLANT
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6. INSPECT FOR COOLANT LEAK
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7. INSTALL FRONT FENDER APRON SEAL LH
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8. INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY
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9. INSTALL NO. 1 ENGINE UNDER COVER
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10. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH
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11. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH
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12. INSTALL FRONT WHEEL LH
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Components
COMPONENTS ILLUSTRATION *1 FLOW SHUTTING VALVE (WATER BY-PASS HOSE ASSEMBLY) *2 VACUUM HOSE *3 ENGINE WIRE HARNESS *4 OUTLET HEATER HOSE *5 INLET HEATER HOSE *6 NO. 2 WAT
Inspection
INSPECTION PROCEDURE 1. INSPECT FLOW SHUTTING VALVE (WATER BY-PASS HOSE ASSEMBLY) (a) Measure the resistance according to the value(s) in the table below. Standard Resistance: Tester Connection
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Installation
INSTALLATION CAUTION / NOTICE / HINT HINT: for Side:
Use the same procedure for the RH side and LH side.
The following procedure is for the LH side.
PROCEDURE 1. INSTALL FRONT NO. 3 SPEAKER ASSEMBLY (for Center) NOTICE: Do not touch the speaker cone. (a) Connect the connector. (b) Install
Installation
INSTALLATION PROCEDURE 1. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR (a) Type A (1) Install the No. 2 exhaust manifold heat insulator to the exhaust manifold (TWC: Front Catalyst) with the 6 bolts. Torque: 11 N·m {112 kgf·cm, 8 ft·lbf} (b) Type B (1) Install the No. 2 exhaust manifold heat in
