Lexus ES manuals

Lexus ES: Installation

INSTALLATION

PROCEDURE

1. INSTALL FUEL PIPE PLUG SUB-ASSEMBLY

(a) Install a new O-ring, No. 1 fuel injector back-up ring, No. 2 fuel injector back-up ring and No. 3 fuel injector back-up ring to the fuel pipe plug sub-assembly as shown in the illustration.

*1

Fuel Pipe Plug Sub-assembly

*2

No. 1 Fuel Injector Back-up Ring

*3

No. 2 Fuel Injector Back-up Ring

*4

No. 3 Fuel Injector Back-up Ring

*5

O-ring

-

-

*a

Opening

*b

Overlapped

*c

Stretched

*d

Correct

*e

Incorrect

-

-

NOTICE:

  • Check that there is no foreign matter or damage on the O-ring groove of the fuel pipe plug sub-assembly.
  • Check that the No. 1 fuel injector back-up ring and No. 3 fuel injector back-up ring are installed in the correct orientation.
  • Make sure that the No. 1 fuel injector back-up ring, No. 2 fuel injector back-up ring, No. 3 fuel injector back-up ring and O-ring are installed in the correct order.
  • Check that the opening of the No. 1 fuel injector back-up ring is not overlapped or stretched as shown in the illustration.
  • After installing the O-ring, check that it is not contaminated with foreign matter and is not damaged.

(b) w/ Dust Cap:

(1) Install the dust cap sub-assembly to the fuel pipe plug sub-assembly.

(c) Install a new gasket to the fuel pipe plug sub-assembly as shown in the illustration.

(d) Secure the fuel delivery pipe with sensor assembly LH in a vise between aluminum plates.

NOTICE:

Do not overtighten the vise.

(e) Using a 5 mm hexagon socket wrench, install the fuel pipe plug sub-assembly to the fuel delivery pipe with sensor assembly LH with the 2 bolts.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

(f) Remove the fuel delivery pipe with sensor assembly LH from the vise.

2. INSTALL FUEL PRESSURE SENSOR (FUEL DELIVERY PIPE WITH SENSOR ASSEMBLY LH)

HINT:

Perform "Inspection After Repair" after replacing the fuel pressure sensor (fuel delivery pipe with sensor assembly LH).

Click here

Click here

NOTICE:

  • Do not remove the fuel pressure sensor from the fuel delivery pipe with sensor assembly LH.
  • If the fuel pressure sensor is removed, replace the fuel pressure sensor (fuel delivery pipe with sensor assembly LH) with a new one.

3. PERFORM INITIALIZATION

(a) Perform "Inspection After Repair" after replacing the fuel pressure sensor (fuel delivery pipe with sensor assembly LH).

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READ NEXT:

 Fuel Pump

 Components

COMPONENTS ILLUSTRATION *1 REAR SEAT INNER BELT ASSEMBLY LH *2 REAR CENTER SEAT LAP TYPE BELT ASSEMBLY *3 WASHER *4 REAR SEAT CUSHION ASSEMBLY *5 REAR SEAT CUSHION LOCK HOOK

 Removal

REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel

SEE MORE:

 ABS Warning Light Remains ON

DESCRIPTION The skid control ECU (brake booster with master cylinder assembly) is connected to the combination meter assembly via CAN communication. If any of the following is detected, the ABS warning light remains on: The skid control ECU (brake booster with master cylinder assembly) connector

 Communication Error from VSC to ECM Invalid Serial Data Received (P163081)

DESCRIPTION The skid control ECU (brake actuator assembly) sends signals such as brake request signals to the ECM. If an abnormal signal is detected, the ECM stores DTC P163081. DTC No. Detection Item DTC Detection Condition Trouble Area MIL DTC Output from P163081 Communication E

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