Lexus ES: Installation

INSTALLATION

PROCEDURE

1. INSTALL PORT FUEL INJECTOR ASSEMBLY

HINT:

Perform "Inspection After Repair" after replacing a port fuel injector assembly.

Click here

(a) Apply a light coat of spindle oil or gasoline to 6 new O-rings, and install one to each port fuel injector assembly.

NOTICE:

Check that there is no damage or foreign matter on the groove of the port fuel injector assembly when installing the O-ring to each port fuel injector assembly.

(b) for Bank 1:

(1) Connect the 3 port fuel injector assembly connectors.

(2) Install the 3 port fuel injector assemblies to the fuel delivery pipe with sensor assembly. NOTICE: Make sure that the port fuel injector assembly is located within the stopper as shown in the illustration. Check that the port fuel injector assembly installation holes of the fuel delivery pipe with sensor assembly are not damaged and are free of foreign matter. Make sure that the O-ring is not damaged, twisted or moved out of place when installing the port fuel injector assembly.

*a Stopper

(3) Engage the clamp to connect the No. 5 engine wire to the fuel delivery pipe with sensor assembly.

(c) for Bank 2:

(1) Connect the 3 port fuel injector assembly connectors.

(2) Install the 3 port fuel injector assemblies to the fuel delivery pipe with sensor assembly. NOTICE: Make sure that the port fuel injector assembly is located within the stopper as shown in the illustration. Check that the port fuel injector assembly installation holes of the fuel delivery pipe with sensor assembly are not damaged and are free of foreign matter. Make sure that the O-ring is not damaged, twisted or moved out of place when installing the port fuel injector assembly.

*a Stopper

(3) Engage the clamp to connect the No. 5 engine wire to the fuel delivery pipe with sensor assembly.

2. INSTALL INJECTOR VIBRATION INSULATOR

(a) Install 6 new injector vibration insulators to the intake manifold.

3. INSTALL NO. 1 DELIVERY PIPE SPACER

(a) Install the 4 No. 1 delivery pipe spacers to the intake manifold.

4. INSTALL FUEL DELIVERY PIPE WITH SENSOR ASSEMBLY

(a) Place the fuel delivery pipe with sensor assembly with the 6 port fuel injector assemblies onto the intake manifold.

NOTICE:

Be careful not to drop the port fuel injector assemblies when installing the fuel delivery pipe with sensor assembly.

(b) Install the fuel delivery pipe with sensor assembly with the 6 port fuel injector assemblies to the intake manifold with the 4 bolts.

Torque:

17 N·m {173 kgf·cm, 13 ft·lbf}

(c) Connect the 2 No. 5 engine wire connectors.

(d) Connect the fuel pressure sensor connector.

5. CONNECT FUEL TUBE SUB-ASSEMBLY

(a) Connect the fuel tube sub-assembly to the fuel delivery pipe with sensor assembly.

Click here

6. INSTALL INTAKE AIR SURGE TANK ASSEMBLY

Click here

7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Click here

8. INSPECT FOR FUEL LEAK

Click here

9. PERFORM INITIALIZATION

(a) Perform "Inspection After Repair" after replacing a port fuel injector assembly.

Click here

READ NEXT: