INSTALLATION
PROCEDURE
1. INSTALL TRANSMISSION OIL COOLER
(a) Temporarily install the transmission oil cooler to the automatic transaxle case sub-assembly with the bolt (A). | |
(b) Install the bolt (B).
Torque:
13.5 N·m {138 kgf·cm, 10 ft·lbf}
(c) Install the bolt (C).
Torque:
13.5 N·m {138 kgf·cm, 10 ft·lbf}
(d) Fully tighten the bolt (A) to install the transmission oil cooler.
Torque:
13.5 N·m {138 kgf·cm, 10 ft·lbf}
2. CONNECT WATER BY-PASS HOSE ASSEMBLY
(a) Connect the water by-pass hose assembly to the transmission oil cooler and slide the clip to secure it.
*a | 2 to 7 mm (0.0787 to 0.276 in.) | *b | Paint Mark |
*c | 45° (Claw of Clip Location) | - | - |
NOTICE:
3. CONNECT NO. 1 WATER BY-PASS HOSE
(a) Connect the No. 1 water by-pass hose to the transmission oil cooler and slide the clip to secure it.
*a | 2 to 7 mm (0.0787 to 0.276 in.) | *b | Paint Mark |
*c | 45° (Claw of Clip Location) | - | - |
NOTICE:
(b) Engage the 3 clamps to install the transmission breather clamp.
4. INSTALL NO. 1 OIL COOLER TUBE SUB-ASSEMBLY WITHOUT HOSE
(a) Install the inlet No. 1 oil cooler hose, inlet No. 2 oil cooler hose, outlet No. 1 oil cooler hose and outlet No. 2 oil cooler hose to the No. 1 oil cooler tube sub-assembly without hose and slide the 4 clips to secure them.
*1 | No. 1 Oil Cooler Tube Sub-assembly without Hose | *2 | Inlet No. 1 Oil Cooler Hose |
*3 | Inlet No. 2 Oil Cooler Hose | *4 | Outlet No. 1 Oil Cooler Hose |
*5 | Outlet No. 2 Oil Cooler Hose | - | - |
*a | 2 to 7 mm (0.0787 to 0.276 in.) | *b | 45° (Claw of Clip Location) |
*c | 0 to 3 mm (0 to 0.118 in.) | - | - |
NOTICE:
(b) Connect the outlet No. 2 oil cooler hose to the transmission oil cooler and slide the clip to secure it. NOTICE:
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(c) Connect the inlet No. 2 oil cooler hose to the transmission oil cooler and slide the clip to secure it. NOTICE:
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(d) Temporarily install the No. 1 oil cooler tube sub-assembly without hose to the automatic transaxle case sub-assembly with the 2 bolts. |
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(e) Using a 12 mm union nut wrench, tighten the bolt (A).
Torque:
Specified Tightening Torque :
13.5 N·m {138 kgf·cm, 10 ft·lbf}
HINT:
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12.0 N*m (122 kgf*cm, 9 ft.*lbf)
(f) Using a 14 mm union nut wrench, tighten the bolt (B).
Torque:
Specified Tightening Torque :
28 N·m {286 kgf·cm, 21 ft·lbf}
HINT:
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24.6 N*m (251 kgf*cm, 18 ft.*lbf)
5. CONNECT INLET NO. 1 OIL COOLER HOSE
(a) Connect the inlet No. 1 oil cooler hose to the No. 1 oil cooler outlet tube sub-assembly and slide the clip to secure it. NOTICE: Make sure to slide the inlet No. 1 oil cooler hose until it contacts the hose stopper of the No. 1 oil cooler outlet tube sub-assembly. |
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6. CONNECT OUTLET NO. 1 OIL COOLER HOSE
(a) Connect the outlet No. 1 oil cooler hose to the oil cooler union sub-assembly and slide the clip to secure it. NOTICE:
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7. INSTALL BATTERY CLAMP SUB-ASSEMBLY
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8. INSTALL ECM
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9. INSTALL BATTERY
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10. ADD ENGINE COOLANT
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11. ADJUST AUTOMATIC TRANSAXLE FLUID
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12. INSPECT FOR OIL LEAK
13. INSPECT FOR COOLANT LEAK
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14. INSTALL FRONT FENDER APRON SEAL LH
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15. INSTALL NO. 3 ENGINE UNDER COVER
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16. INSTALL NO. 1 ENGINE UNDER COVER
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17. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH
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18. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH
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19. INSTALL FRONT WHEEL LH
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