INSTALLATION
CAUTION / NOTICE / HINT
for HV Model:HINT:
PROCEDURE
1. INSTALL FRONT AXLE HUB SUB-ASSEMBLY
(a) Secure the steering knuckle between aluminum plates in a vise.
NOTICE:
Do not overtighten the vise.
(b) Install the front axle hub sub-assembly and front disc brake dust cover to the steering knuckle with the 4 bolts.
Torque:
120 N·m {1224 kgf·cm, 89 ft·lbf}
NOTICE:
2. INSTALL FRONT AXLE ASSEMBLY
(a) Apply 0.1 to 0.3 g (0.00353 to 0.0105 oz) of Toyota Body Grease W to each of the 4 areas shown in the illustration.
Toyota Body Grease W |
(b) Install the front axle assembly to the front shock absorber assembly with the 2 bolts and 2 nuts.
Torque:
290 N·m {2957 kgf·cm, 214 ft·lbf}
NOTICE:
HINT:
The bolts can be installed in either direction, however, make sure that they are both installed in the same direction.
3. INSTALL FRONT DRIVE SHAFT ASSEMBLY
(a) Align the matchmarks on the front drive shaft assembly and front axle hub sub-assembly, and connect the front drive shaft assembly to the front axle assembly. NOTICE:
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4. CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY
(a) Connect the front lower No. 1 suspension arm sub-assembly to the front lower ball joint assembly with the bolt and 2 nuts.
Torque:
92 N·m {938 kgf·cm, 68 ft·lbf}
5. CONNECT TIE ROD ASSEMBLY
Click here
6. INSTALL FRONT DISC
Click here
7. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY
Click here
8. INSTALL FRONT AXLE SHAFT NUT
(a) Clean the threaded parts on the front drive shaft assembly and a new front axle shaft nut using non-residue solvent.
NOTICE:
(b) Using a 30 mm deep socket wrench, while applying the brakes, temporarily install the front axle shaft nut.
Torque:
294 N·m {2998 kgf·cm, 217 ft·lbf}
NOTICE:
Stake the front axle shaft nut after inspecting for looseness and runout in the following steps.
HINT:
Keep depressing the brake pedal to prevent the front drive shaft from rotating.
9. SEPARATE FRONT DISC BRAKE CALIPER ASSEMBLY
Click here
10. REMOVE FRONT DISC
Click here
11. INSPECT FRONT AXLE HUB BEARING LOOSENESS
Click here
12. INSPECT FRONT AXLE HUB RUNOUT
Click here
13. INSTALL FRONT DISC
Click here
14. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY
Click here
15. INSTALL FRONT SPEED SENSOR (w/o AVS)
(a) Engage the 2 hooks to install the front speed sensor clamp bracket.
Hook |
NOTICE:
Do not twist the front speed sensor when installing it.
(b) Install the front speed sensor and front flexible hose to the front shock absorber assembly with the bolt. Torque: 29 N·m {296 kgf·cm, 21 ft·lbf} NOTICE: Do not twist the front flexible hose when installing it. | |
(c) Install the front speed sensor to the steering knuckle with the bolt. Torque: 8.5 N·m {87 kgf·cm, 75 in·lbf} NOTICE:
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(d) Engage the clamp.
NOTICE:
Do not twist the front speed sensor when installing it.
16. INSTALL FRONT SPEED SENSOR (w/ AVS)
(a) Engage the 2 hooks to install the front speed sensor clamp bracket.
Hook |
NOTICE:
Do not twist the front speed sensor when installing it.
(b) Install the front speed sensor and front flexible hose to the front shock absorber assembly with the bolt. Torque: 29 N·m {296 kgf·cm, 21 ft·lbf} NOTICE: Do not twist the front flexible hose when installing it. | |
(c) Install the front speed sensor to the front shock absorber assembly and steering knuckle with the 2 bolts. Torque: Bolt (A) : 8.5 N·m {87 kgf·cm, 75 in·lbf} Bolt (B) : 29 N·m {296 kgf·cm, 21 ft·lbf} NOTICE:
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(d) Connect the AVS connector to the absorber control actuator. | |
17. STAKE FRONT AXLE SHAFT NUT
(a) Using a chisel and hammer, stake the front axle shaft nut. | |
18. INSTALL FRONT WHEEL
Click here
19. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL (for HV Model)
(a) Connect the reservoir level switch connector.
(b) Connect the cable to the negative (-) auxiliary battery terminal.
Click here
(c) Turn the power switch on (READY).
(d) Depress the brake pedal and release it.
(e) Clear the DTCs.
Click here
20. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
Click here
21. CHECK FOR SPEED SENSOR SIGNAL
for HV Model: Click here
for Gasoline Model: Click here