Lexus ES manuals

Lexus ES: Replacement

REPLACEMENT

PROCEDURE

1. REPLACE INTAKE VALVE GUIDE BUSH

(a) Heat the cylinder head sub-assembly to between 80 and 100°C (176 and 212°F).

(b) Place the cylinder head sub-assembly on wooden blocks.

CAUTION:

Be sure to wear protective gloves.

(c) Using SST and a hammer, tap out the intake valve guide bush.

SST: 09201-01055

SST: 09950-70010

09951-07100

(d) Using a caliper gauge, measure the intake valve guide bush bore diameter of the cylinder head sub-assembly.

Standard Intake Valve Guide Bush Bore Diameter:

10.285 to 10.306 mm (0.405 to 0.406 in.)

New Guide Bush Selection Chart:

Bush Size

Specified Condition

STD

10.333 to 10.344 mm (0.40681 to 0.40724 in.)

O/S 0.05

10.383 to 10.394 mm (0.40878 to 0.40921 in.)

Standard Bush Length:

41.3 to 41.7 mm (1.63 to 1.64 in.)

HINT:

  • If the intake valve guide bush bore diameter of the cylinder head sub-assembly is more than 10.306 mm (0.406 in.), machine the intake valve guide bush bore of the cylinder head sub-assembly to a dimension of 10.335 to 10.356 mm (0.407 to 0.408 in.) to install an O/S 0.05 intake valve guide bush.
  • If the intake valve guide bush bore diameter of the cylinder head sub-assembly is more than 10.356 mm (0.408 in.), replace the cylinder head sub-assembly.

(e) Heat the cylinder head sub-assembly to between 80 and 100°C (176 and 212°F).

(f) Using SST and a hammer, tap in the selected intake valve guide bush.

SST: 09201-10000

09201-01050

SST: 09950-70010

09951-07100

Standard Protrusion Height:

17.75 to 17.95 mm (0.699 to 0.707 in.)

*a

Protrusion Height

(g) Using a sharp 5.5 mm reamer, ream the intake valve guide bush to obtain the standard oil clearance.

Standard Oil Clearance:

0.025 to 0.060 mm (0.000984 to 0.00236 in.)

2. REPLACE EXHAUST VALVE GUIDE BUSH

(a) Heat the cylinder head sub-assembly to between 80 and 100°C (176 and 212°F).

(b) Place the cylinder head sub-assembly on wooden blocks.

CAUTION:

Be sure to wear protective gloves.

(c) Using SST and a hammer, tap out the exhaust valve guide bush.

SST: 09201-01055

SST: 09950-70010

09951-07100

(d) Using a caliper gauge, measure the exhaust valve guide bush bore diameter of the cylinder head sub-assembly.

Standard Exhaust Valve Guide Bush Bore Diameter:

10.285 to 10.306 mm (0.405 to 0.406 in.)

New Guide Bush Selection Chart:

Bush Size

Specified Condition

STD

10.333 to 10.344 mm (0.40681 to 0.40724 in.)

O/S 0.05

10.383 to 10.394 mm (0.40878 to 0.40921 in.)

Standard Bush Length:

43.3 to 43.7 mm (1.70 to 1.72 in.)

HINT:

  • If the exhaust valve guide bush bore diameter of the cylinder head sub-assembly is more than 10.306 mm (0.406 in.), machine the exhaust valve guide bush bore of the cylinder head sub-assembly to a dimension of 10.335 to 10.356 mm (0.407 to 0.408 in.) to install an O/S 0.05 exhaust valve guide bush.
  • If the exhaust valve guide bush bore diameter of the cylinder head sub-assembly is more than 10.356 mm (0.408 in.), replace the cylinder head sub-assembly.

(e) Heat the cylinder head sub-assembly to between 80 and 100°C (176 and 212°F).

(f) Using SST and a hammer, tap in the selected exhaust valve guide bush.

SST: 09201-10000

09201-01050

SST: 09950-70010

09951-07100

Standard Protrusion Height:

17.75 to 17.95 mm (0.699 to 0.707 in.)

*a

Protrusion Height

(g) Using a sharp 5.5 mm reamer, ream the exhaust valve guide bush to obtain the standard oil clearance.

Standard Oil Clearance:

0.030 to 0.065 mm (0.00118 to 0.00256 in.)

3. REPLACE RING PIN

NOTICE:

It is not necessary to remove the ring pins unless they are being replaced.

(a) Remove the 2 ring pins.

(b) Using a plastic hammer, tap in 2 new ring pins to the cylinder head sub-assembly.

Standard Protrusion Height:

6.5 to 7.5 mm (0.256 to 0.295 in.)

*a

Protrusion Height

READ NEXT:

 Reassembly

REASSEMBLY PROCEDURE 1. INSTALL SPARK PLUG TUBE HINT: When using a new cylinder head sub-assembly, the spark plug tubes must be replaced. (a) Apply adhesive to a new spark plug tube as shown in the

 Repair

REPAIR PROCEDURE 1. REPAIR EXHAUST VALVE SEAT NOTICE: While repairing the exhaust valve seat, make sure to constantly check the valve seat width and valve seating position. Release the cutter gra

 Cylinder Head Gasket

SEE MORE:

 Installation

INSTALLATION PROCEDURE 1. INSTALL REAR STABILIZER BUSHING (a) Install the 2 rear stabilizer bushings to the rear stabilizer bar. NOTICE: Be sure to install the rear stabilizer bushings so that each cutout faces the front of the vehicle. 2. INSTALL REAR NO. 1 STABILIZER BAR BRACKET (a) Install the 2

 Parts Location

PARTS LOCATION ILLUSTRATION *A for Type A *B for Type B *1 HIGH PITCHED HORN ASSEMBLY *2 LOW PITCHED HORN ASSEMBLY *3 HORN RELAY *4 ENGINE ROOM RELAY BLOCK AND JUNCTION BLOCK ASSEMBLY - HORN FUSE ILLUSTRATION *A for LHD - - *1 SPIRAL CABLE SUB-ASSEMBL

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