Lexus ES manuals

Lexus ES: Disassembly

DISASSEMBLY

CAUTION / NOTICE / HINT

NOTICE:

Before replacing the steering lock actuator assembly, refer to Registration.

for Gasoline Model: Click here

for HV Model: Click here

PROCEDURE

1. REMOVE STEERING LOCK ACTUATOR ASSEMBLY

(a) Secure the steering column assembly in a vise between aluminum plates.

NOTICE:

Do not overtighten the vise.

(b) Using SST, strike a punch mark for drilling in the center of the steering lock set bolt.

SST: 09622-00010

NOTICE:

When striking the punch mark, in order to prevent impact force from being applied to the steering lock actuator assembly, do not use a normal center punch.

(c) Using a drill, drill a hole in the 2 steering lock set bolts and insert a screw extractor.

(d) Using the screw extractor, remove the 2 steering lock set bolts, upper steering column clamp and steering lock actuator assembly.

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 Inspection

INSPECTION PROCEDURE 1. INSPECT STEERING COLUMN ASSEMBLY (a) Check that the 2 bushings are securely installed to the steering column assembly. HINT: If the bushings are deformed, missing or damaged

 Reassembly

REASSEMBLY PROCEDURE 1. INSTALL STEERING LOCK ACTUATOR ASSEMBLY NOTICE: After replacing the steering lock actuator assembly, perform registration. (a) Secure the steering column assembly in a vise bet

 Installation

INSTALLATION PROCEDURE 1. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD 2. INSTALL STEERING COLUMN ASSEMBLY NOTICE: Make sure that the wire harness is not interfering with the steering column assembly. (a)

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 Components

COMPONENTS ILLUSTRATION *1 ENGINE WIRE *2 NO. 1 VACUUM HOSE CONNECTOR *3 VACUUM PUMP ASSEMBLY *4 NO. 1 VACUUM PUMP O-RING Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf) ● Non-reusable par

 Installation

INSTALLATION PROCEDURE 1. INSTALL NO. 2 RADIO BRACKET HINT: Perform this procedure only when replacement of the No. 2 radio bracket is necessary. (a) Install the No. 2 radio bracket with the 3 screws. 2. INSTALL NO. 1 RADIO BRACKET HINT: Perform this procedure only when replacement of the No. 1 radi

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