Lexus ES manuals

Lexus ES: Components

Lexus ES (XZ10) Service Manual / Engine & Hybrid System / A25a-fks (starting) / Starter / Components

COMPONENTS

ILLUSTRATION

*1

FLYWHEEL HOUSING SIDE COVER

*2

STARTER ASSEMBLY

*3

NO. 2 ENGINE WIRE

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Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)

N*m (kgf*cm, ft.*lbf): Specified torque

ILLUSTRATION

*1

MAGNET STARTER SWITCH ASSEMBLY

*2

STARTER ARMATURE ASSEMBLY

*3

STARTER BRUSH HOLDER ASSEMBLY

*4

STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY

*5

STARTER COMMUTATOR END FRAME ASSEMBLY

*6

STARTER YOKE ASSEMBLY

*7

RUBBER SEAL

*8

STARTER DRIVE HOUSING ASSEMBLY

N*m (kgf*cm, ft.*lbf): Specified torque

High-temperature Grease

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 Disassembly

DISASSEMBLY PROCEDURE 1. REMOVE MAGNET STARTER SWITCH ASSEMBLY (a) Remove the 2 bolts. (b) While lifting the rear of the magnet starter switch assembly disconnect it from terminal C.

 Inspection

INSPECTION PROCEDURE 1. INSPECT STARTER ASSEMBLY CAUTION: As a large electric current passes through the cable during this inspection, a thick cable must be used. If not, the cable may become hot and

 Reassembly

REASSEMBLY PROCEDURE 1. INSTALL STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY (a) Apply high-temperature grease to the pinion drive lever. High-temperature Grease HINT: Apply approximately 0.1

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 Reassembly

REASSEMBLY PROCEDURE 1. INSTALL FUEL PUMP HINT: Perform "Inspection After Repair" after replacing the fuel pump. Click here (a) Apply gasoline to a new O-ring. Then install the O-ring and fuel pump spacer to the fuel pump. *1 O-ring *2 Fuel Pump Spacer (b) Install

 Removal

REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel pump control ECU removal/installation are shown below. Necessary Procedures After Parts Removed/Ins

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