Lexus ES manuals

Lexus ES: Components

COMPONENTS

ILLUSTRATION

*1

NO. 1 OIL NOZZLE SUB-ASSEMBLY

*2

NO. 2 OIL NOZZLE SUB-ASSEMBLY

*3

CRANKSHAFT

*4

CRANKSHAFT THRUST WASHER

*5

OIL SEPARATOR GASKET

*6

CRANKSHAFT BEARING

*7

CRANKSHAFT BEARING CAP SET BOLT

*8

CONNECTING ROD BOLT

*9

CONNECTING ROD BEARING

*10

PISTON PIN

*11

STRAIGHT PIN

*12

PISTON

*13

PISTON RING SET

*14

PISTON PIN HOLE SNAP RING

*15

RING PIN

*16

NO. 1 COMPRESSION RING

*17

NO. 2 COMPRESSION RING

*18

UPPER SIDE RAIL

*19

OIL RING EXPANDER

*20

LOWER SIDE RAIL

*21

CONNECTING ROD

*22

CONNECTING ROD CAP

*23

NO. 2 CRANKSHAFT BEARING

*24

CRANKSHAFT BEARING CAP

*25

CYLINDER BLOCK WITH HEAD STRAIGHT SCREW PLUG

*26

GASKET

*27

NO. 1 VENTILATION CASE

*28

CONNECTING ROD SUB-ASSEMBLY

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

-

-

*T1

1st: 38 (387, 28)

2nd: Turn 90°

*T2

1st: 61 (622, 45)

2nd: Turn 90°

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 Inspection

INSPECTION PROCEDURE 1. INSPECT CYLINDER BLOCK FOR WARPAGE (a) Using a precision straightedge and feeler gauge, check the surface which contacts the cylinder head gasket for warpage. Maximum Warpag

 Replacement

REPLACEMENT PROCEDURE 1. REPLACE RING PIN NOTICE: It is not necessary to remove the ring pins unless they are being replaced. (a) Remove the 12 ring pins. (b) Using a plastic hammer, install 12 new ri

 Reassembly

REASSEMBLY PROCEDURE 1. INSTALL NO. 2 OIL NOZZLE SUB-ASSEMBLY (a) Using a 5 mm hexagon wrench, install the 4 No. 2 oil nozzle sub-assemblies to the cylinder block sub-assembly with the 4 bolts. Tor

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 Installation

INSTALLATION PROCEDURE 1. INSTALL HAZARD WARNING SIGNAL SWITCH ASSEMBLY (a) Engage the 2 claws to install the hazard warning signal switch assembly. Install in this Direction 2. INSTALL NO. 2 INSTRUMENT PANEL REGISTER ASSEMBLY Click here 3. INSTALL UPPER INSTRUMENT PANEL FINISH PANEL SUB

 Dtc Check / Clear

DTC CHECK / CLEAR CHECK FOR DTC (MAIN BODY) (a) Connect the Techstream to the DLC3. (b) Turn the power switch on (IG). (c) Turn the Techstream on. (d) Enter the following menus: Body Electrical / Main Body / Trouble Codes. Body Electrical > Main Body > Trouble Codes (e) Check for DTCs. CHECK F

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