Lexus ES: Active Grille Air Shutter "A" Actuator Stuck On (P05A27E,P05A27F)
DESCRIPTION
Refer to DTC P059F73.
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| DTC No. | Detection Item | DTC Detection Condition | Trouble Area | MIL | Memory | Note |
|---|---|---|---|---|---|---|
| P05A27E | Active Grille Air Shutter "A" Actuator Stuck On | The following condition is met and the ECM receives a malfunction signal 17 times* (2 trip detection logic):
|
| Comes on | DTC stored | SAE Code: P05A3 |
| P05A27F | Active Grille Air Shutter "A" Actuator Stuck Off | The following condition is met and the ECM receives a malfunction signal 17 times* (2 trip detection logic):
|
| Comes on | DTC stored | SAE Code: P05A3 |
HINT:
*: For every 65 ms that the ECM receives a grille shutter system malfunction signal from the grille shutter ECU the ECM determines it has received the signal 1 time. If the ECM determines the malfunction signal has been received 17 consecutive times (the signal is received for approximately 1 second continuously), it will store a DTC.
MONITOR DESCRIPTION
If the grille shutter ECU detects that the grille shutter motor is performing an open or close operation for longer than the threshold, it will output a malfunction signal to the ECM and the ECM will store a DTC.
| Detection Condition | DTC No. |
|---|---|
| Opening Operation | P05A27E (Active Grille Air Shutter "A" Actuator Stuck On) |
| Closing Operation | P05A27F (Active Grille Air Shutter "A" Actuator Stuck Off) |
MONITOR STRATEGY
| Related DTCs | P05A3: Active grille air shutter performance |
| Required Sensors/Components (Main) | Swing grille actuator assembly Radiator shutter sub-assembly |
| Required Sensors/Components (Related) | - |
| Frequency of Operation | Continuous |
| Duration | 17 times |
| MIL Operation | 2 driving cycles |
| Sequence of Operation | None |
TYPICAL ENABLING CONDITIONS
Case 1| Monitor runs whenever the following DTCs are not stored | None |
| Auxiliary battery voltage | 10.5 to 16 V |
| Active grille air shutter close control | Operating |
| Monitor runs whenever the following DTCs are not stored | None |
| Auxiliary battery voltage | 10.5 to 16 V |
| Active grille air shutter open control | Operating |
TYPICAL MALFUNCTION THRESHOLDS
Case 1: Active grille air shutter motor stuck off malfunction is not detected in last power switch on (IG) cycle| Following condition is met | 1 time or more |
| Time after active grille air shutter close control is operated | 11 seconds or more |
| Following condition is met | 1 time or more |
| Time after active grille air shutter close control is operated | 11 seconds or more |
| Following condition is met | 1 time or more |
| Time after active grille air shutter open control is operated | 11 seconds or more |
| Following condition is met | 1 time or more |
| Time after active grille air shutter open control is operated | 11 seconds or more |
CONFIRMATION DRIVING PATTERN
- Connect the Techstream to the DLC3.
- Turn the power switch on (IG).
- Turn the Techstream on.
- Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
- Turn the power switch off and wait for at least 30 seconds.
- Turn the power switch on (IG).
- Turn the Techstream on.
- Enter the following menus: Body Electrical / Grill Shutter / Utility / Grill Shutter Control Mode Switching.
- According to the display on the Techstream, change the grille shutter control mode from normal mode to maintenance mode.
- Enter the following menus: Body Electrical / Grill Shutter / Active Test / Shutter Closing Operation Lock Detection / Data List / Shutter Operation Lock Detection Result for Active Test.
-
According to the display on the Techstream, perform the Active Test and read the value of Data List item Shutter Operation Lock Detection Result for Active Test.
OK:
"Normal" is displayed.
- Enter the following menus: Body Electrical / Grill Shutter / Active Test / Shutter Opening Operation Lock Detection / Data List / Shutter Operation Lock Detection Result for Active Test.
-
According to the display on the Techstream, perform the Active Test and read the value of Data List item Shutter Operation Lock Detection Result for Active Test.
OK:
"Normal" is displayed.
CAUTION / NOTICE / HINT
NOTICE:
- In order to ensure safety, before performing troubleshooting or removing the swing grille actuator assembly or radiator shutter sub-assembly, change the grille shutter control mode to maintenance mode.
-
Vehicle Control History may be stored in the hybrid vehicle control ECU assembly if the engine is malfunctioning. Certain vehicle condition information is recorded when Vehicle Control History is stored. Reading the vehicle conditions recorded in both the Freeze Frame Data and Vehicle Control History can be useful for troubleshooting.
Click here
(Select Powertrain in Health Check and then check the time stamp data.)
Click here
-
If any "Engine Malfunction" Vehicle Control History item has been stored in the hybrid vehicle control ECU assembly, make sure to clear it. However, as all Vehicle Control History items are cleared simultaneously, if any Vehicle Control History items other than "Engine Malfunction" are stored, make sure to perform any troubleshooting for them before clearing Vehicle Control History.
Click here
HINT:
Read Freeze Frame Data using the Techstream. The ECM records vehicle and driving condition information as Freeze Frame Data the moment a DTC is stored. When troubleshooting, Freeze Frame Data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.
PROCEDURE
| 1. | PERFORM UTILITY USING TECHSTREAM (GRILL SHUTTER CONTROL MODE SWITCHING) |
(a) Connect the Techstream to the DLC3.
(b) Turn the power switch on (IG).
(c) Turn the Techstream on.
(d) Enter the following menus: Body Electrical / Grill Shutter / Utility / Grill Shutter Control Mode Switching.
Body Electrical > Grill Shutter > Utility| Tester Display |
|---|
| Grill Shutter Control Mode Switching |
(e) According to the display on the Techstream, change the grille shutter control mode from normal mode to maintenance mode.
|
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| 2. | INSPECT GRILLE SHUTTER (FOREIGN MATTER AND ICE) |
(a) Check the area around the shutters and the links of the grille shutter for foreign matter and ice.
OK:
No foreign matter or ice.
| NG | .gif) | GO TO STEP 8 |
|
| 3. | PERFORM ACTIVE TEST USING TECHSTREAM (GRILLE SHUTTER OPERATION) |
(a) Connect the Techstream to the DLC3.
(b) Turn the power switch on (IG).
(c) Turn the Techstream on.
(d) Enter the following menus: Body Electrical / Grill Shutter / Active Test / Shutter Closing Operation Lock Detection / Data List / Shutter Operation Lock Detection Result for Active Test.
Body Electrical > Grill Shutter > Active Test| Active Test Display |
|---|
| Shutter Closing Operation Lock Detection |
| Data List Display |
|---|
| Shutter Operation Lock Detection Result for Active Test |
(e) According to the display on the Techstream, perform the Active Test and read the value of Data List item Shutter Operation Lock Detection Result for Active Test.
OK:
"Normal" is displayed.
(f) Enter the following menus: Body Electrical / Grill Shutter / Active Test / Shutter Opening Operation Lock Detection / Data List / Shutter Operation Lock Detection Result for Active Test.
Body Electrical > Grill Shutter > Active Test| Active Test Display |
|---|
| Shutter Opening Operation Lock Detection |
| Data List Display |
|---|
| Shutter Operation Lock Detection Result for Active Test |
(g) According to the display on the Techstream, perform the Active Test and read the value of Data List item Shutter Operation Lock Detection Result for Active Test.
OK:
"Normal" is displayed.
HINT:
When the value of Data List item Shutter Operation Lock Detection Result for Active Test is "Normal", it can be determined that the grille shutter system has returned to normal.
| NG | | GO TO STEP 6 |
|
| 4. | CLEAR DTC |
(a) Connect the Techstream to the DLC3.
(b) Turn the power switch on (IG).
(c) Turn the Techstream on.
(d) Enter the following menus: Powertrain / Engine / Trouble Codes.
(e) Clear the DTCs.
Powertrain > Engine > Clear DTCs(f) Turn the power switch off and wait for at least 30 seconds.
|
| 5. | PERFORM UTILITY USING TECHSTREAM (GRILL SHUTTER CONTROL MODE SWITCHING) |
(a) Turn the power switch on (IG).
(b) Turn the Techstream on.
(c) Enter the following menus: Body Electrical / Grill Shutter / Utility / Grill Shutter Control Mode Switching.
Body Electrical > Grill Shutter > Utility| Tester Display |
|---|
| Grill Shutter Control Mode Switching |
(d) According to the display on the Techstream, change the grille shutter control mode from maintenance mode to normal mode.
(e) Check for DTCs and make sure that DTC B1333 is not output.
Body Electrical > Grill Shutter > Trouble Codes| NEXT | | END |
| 6. | PERFORM ACTIVE TEST USING TECHSTREAM (SWING GRILLE ACTUATOR ASSEMBLY OPERATION) |
(a) Remove the radiator shutter sub-assembly.
Click here
(b) Remove the swing grille actuator assembly.
Click here
(c) Reconnect the swing grille actuator assembly connector.
(d) Connect the Techstream to the DLC3.
(e) Turn the power switch on (IG).
(f) Turn the Techstream on.
(g) Enter the following menus: Body Electrical / Grill Shutter / Active Test / Shutter Closing Operation Lock Detection.
Body Electrical > Grill Shutter > Active Test| Tester Display |
|---|
| Shutter Closing Operation Lock Detection |
(h) According to the display on the Techstream, perform the Active Test and check the operation of the swing grille actuator assembly.
OK:
Operation is normal.
(i) Enter the following menus: Body Electrical / Grill Shutter / Active Test / Shutter Opening Operation Lock Detection.
Body Electrical > Grill Shutter > Active Test| Tester Display |
|---|
| Shutter Opening Operation Lock Detection |
(j) According to the display on the Techstream, perform the Active Test and check the operation of the swing grille actuator assembly.
OK:
Operation is normal.
HINT:
Perform "Grill Shutter Control Mode Switching and Grill Shutter Initialization" after replacing the swing grille actuator assembly.
Click here
| NG | | REPLACE SWING GRILLE ACTUATOR ASSEMBLY |
|
| 7. | INSPECT RADIATOR SHUTTER SUB-ASSEMBLY (GRILLE SHUTTER OPERATION) |
(a) Remove the radiator shutter sub-assembly.
Click here
(b) Remove the swing grille actuator assembly.
Click here
(c) Manually open and close the radiator shutter sub-assembly and check that it moves smoothly.
OK:
Radiator shutter sub-assembly moves smoothly.
HINT:
Perform "Grill Shutter Control Mode Switching and Grill Shutter Initialization" after replacing the swing grille actuator assembly or radiator shutter sub-assembly.
Click here
| OK | | REPLACE SWING GRILLE ACTUATOR ASSEMBLY |
| NG | | REPLACE RADIATOR SHUTTER SUB-ASSEMBLY |
| 8. | REMOVE FOREIGN MATTER OR ICE (CLEAN GRILLE SHUTTER) |
(a) Remove any foreign matter and/or ice from the area around the shutters and the links of the grille shutter.
|
| 9. | PERFORM ACTIVE TEST USING TECHSTREAM (GRILLE SHUTTER OPERATION) |
(a) Connect the Techstream to the DLC3.
(b) Turn the power switch on (IG).
(c) Turn the Techstream on.
(d) Enter the following menus: Body Electrical / Grill Shutter / Active Test / Shutter Closing Operation Lock Detection / Data List / Shutter Operation Lock Detection Result for Active Test.
Body Electrical > Grill Shutter > Active Test| Active Test Display |
|---|
| Shutter Closing Operation Lock Detection |
| Data List Display |
|---|
| Shutter Operation Lock Detection Result for Active Test |
(e) According to the display on the Techstream, perform the Active Test and read the value of Data List item Shutter Operation Lock Detection Result for Active Test.
OK:
"Normal" is displayed.
(f) Enter the following menus: Body Electrical / Grill Shutter / Active Test / Shutter Opening Operation Lock Detection / Data List / Shutter Operation Lock Detection Result for Active Test.
Body Electrical > Grill Shutter > Active Test| Active Test Display |
|---|
| Shutter Opening Operation Lock Detection |
| Data List Display |
|---|
| Shutter Operation Lock Detection Result for Active Test |
(g) According to the display on the Techstream, perform the Active Test and read the value of Data List item Shutter Operation Lock Detection Result for Active Test.
OK:
"Normal" is displayed.
HINT:
When the value of Data List item Shutter Operation Lock Detection Result for Active Test is "Normal", it can be determined that the grille shutter system has returned to normal.
| NG | | GO TO STEP 6 |
|
| 10. | CLEAR DTC |
(a) Connect the Techstream to the DLC3.
(b) Turn the power switch on (IG).
(c) Turn the Techstream on.
(d) Enter the following menus: Powertrain / Engine / Trouble Codes.
(e) Clear the DTCs.
Powertrain > Engine > Clear DTCs(f) Turn the power switch off and wait for at least 30 seconds.
|
| 11. | PERFORM UTILITY USING TECHSTREAM (GRILL SHUTTER CONTROL MODE SWITCHING) |
(a) Turn the power switch on (IG).
(b) Turn the Techstream on.
(c) Enter the following menus: Body Electrical / Grill Shutter / Utility / Grill Shutter Control Mode Switching.
Body Electrical > Grill Shutter > Utility| Tester Display |
|---|
| Grill Shutter Control Mode Switching |
(d) According to the display on the Techstream, change the grille shutter control mode from maintenance mode to normal mode.
(e) Check for DTCs and make sure that DTC B1333 is not output.
Body Electrical > Grill Shutter > Trouble Codes| NEXT | | END |
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