On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. CHECK REAR WINDOW DEFOGGER OPERATION
(a) When the engine switch (for Gasoline Model) or power switch (for HV Model) is on (IG) and the rear window defogger switch is pressed, check that the window defogger system operates.
2. INSPECT REAR WINDOW DEFOGGER WIRE (BACK WINDOW GLASS)
NOTICE:
(a) Turn the engine switch (for Gasoline Model) or power switch (for HV Model) on (IG). |
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(b) Turn the rear window defogger switch on.
(c) Measure the voltage at the center of each rear window defogger wire to check the wire as shown in the illustration. Result:
HINT: If the voltage is 11 to 14 V, the wire may be broken between the center of the wire and the wire end on the ground side. If the voltage is below 1 V, the wire may be broken between the center of the wire and the wire end on the battery side. |
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(d) Place the positive (+) lead of the voltmeter against the rear window defogger wire on the battery side. |
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(e) Place the negative (-) lead of the voltmeter with the foil strip against the wire on the ground side.
(f) Slide the positive (+) lead from the battery side to the ground side. The point where the voltage drops to below 1 V from 11 to 14 V is the place where the rear window defogger wire is broken.
HINT:
If the rear window defogger wire is not broken, the voltmeter should indicate 11 to 14 V at the battery side. As the positive (+) lead is moved to the ground side, the voltage gradually decreases to below 1 V.
Repair
REPAIR
PROCEDURE
1. REPAIR REAR WINDOW DEFOGGER WIRE (BACK WINDOW GLASS)
*a | Masking Tape |
*b | Broken Wire |
*c | Repair Point |
(a) Clean the broken wire tips with a grease, wax and silicone remover.
(b) Place masking tape along both sides of the wire.
(c) Thoroughly mix the repair agent (Dupont paste No. 4817 or equivalent). | |
(d) Using a fine tip brush, apply a small amount of the agent to the wire.
(e) After a few minutes, remove the masking tape.
NOTICE:
Do not use the rear window defogger for at least 24 hours after performing the repair.