Lexus ES manuals

Lexus ES: Replacement

REPLACEMENT

PROCEDURE

1. REPLACE RING PIN

NOTICE:

It is not necessary to remove the ring pins unless they are being replaced.

(a) Remove the 12 ring pins.

(b) Using a plastic hammer, install 12 new ring pins.

*a

Top Side

*b

Bottom Side

*c

Protrusion Height

*d

14 mm (0.551 in.)

*e

12 mm (0.472 in.)

-

-

Standard Protrusion Height:

5.0 to 7.0 mm (0.197 to 0.276 in.)

2. REPLACE STRAIGHT PIN

NOTICE:

It is not necessary to remove the straight pins unless they are being replaced.

(a) Remove the 10 straight pins.

(b) Using a plastic hammer, install 10 new straight pins.

*a

Front Side

*b

Rear Side

*c

LH Side

*d

Bottom Side

*e

RH Side

*f

Protrusion Height

*g

22 mm (0.866 in.)

*h

10 mm (0.394 in.)

*i

14 mm (0.551 in.)

*j

6.0 mm (0.236 in.)

Standard Protrusion Height:

Straight Pin

Specified Condition

(A)

11.0 to 13.0 mm (0.433 to 0.512 in.)

(B)

5.0 to 7.0 mm (0.197 to 0.276 in.)

READ NEXT:

 Reassembly

REASSEMBLY PROCEDURE 1. INSTALL NO. 2 OIL NOZZLE SUB-ASSEMBLY (a) Using a 5 mm hexagon wrench, install the 4 No. 2 oil nozzle sub-assemblies to the cylinder block sub-assembly with the 4 bolts. Tor

 Cylinder Head

 Precaution

PRECAUTION HINT: Any digits beyond the 0.01 mm (1/1000 in.) place for standard, minimum and maximum values should be used as a reference only. When both standard and maximum or minimum values are

SEE MORE:

 Disassembly

DISASSEMBLY PROCEDURE 1. REMOVE SHIFT POSITION INDICATOR (a) Disengage the 2 clamps to disconnect the wire harness. (b) Remove the 2 screws. (c) Disengage the claw and guide and remove the shift position indicator from the rear upper console panel sub-assembly.

 Components

COMPONENTS ILLUSTRATION *A for Driver Side *B for Front Passenger Side *1 COURTESY LIGHT ASSEMBLY *2 FRONT DOOR TRIM BOARD SUB-ASSEMBLY *3 MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL *4 NO. 2 DOOR TRIM PAD *5 POWER WINDOW REGU

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