Lexus ES manuals

Lexus ES: Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during intake manifold removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

  • Replacement of throttle body with motor assembly
  • Cleaning the deposits from the throttle body with motor assembly
  • Replacement of EGR valve assembly
  • Gas leaks from exhaust system is repaired

Inspection After Repair

  • Poor idle, etc.
  • Engine start function, etc.

NOTICE:

This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

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PROCEDURE

1. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY

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2. REMOVE EGR VALVE ASSEMBLY

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3. REMOVE E.F.I. VACUUM SENSOR ASSEMBLY (MANIFOLD ABSOLUTE PRESSURE SENSOR)

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4. REMOVE PURGE VALVE (PURGE VSV)

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5. DISCONNECT ENGINE WIRE

(a) Disconnect the No. 5 engine wire connector.

(b) Remove the bolt and disconnect the engine wire from the cylinder head sub-assembly.

(c) Remove the bolt.

(d) Disengage the wire harness clamp and disconnect the engine wire from the intake manifold.

6. DISCONNECT NO. 3 WATER BY-PASS PIPE

(a) Slide the clip and disconnect the No. 5 water by-pass hose from the No. 3 water by-pass pipe.

(b) Using an 8 mm socket wrench, remove the bolt and disconnect the No. 3 water by-pass pipe from the intake manifold.

7. REMOVE NO. 2 WATER BY-PASS PIPE

(a) Disengage the wire harness clamp and disconnect the HV air conditioning wire.

(b) Using an 8 mm socket wrench, remove the 2 bolts (A) and separate the No. 2 water by-pass pipe from the intake manifold.

(c) Remove the bolt (B) and No. 2 water by-pass pipe from the cylinder block sub-assembly.

8. REMOVE NO. 2 FUEL VAPOR FEED HOSE

(a) Remove the No. 2 fuel vapor feed hose from the intake manifold.

9. REMOVE INTAKE MANIFOLD

(a) w/o Stud Bolt:

(1) Remove the 5 bolts and intake manifold from the cylinder head sub-assembly.

(b) w/ Stud Bolt:

(1) Remove the 3 bolts and 2 nuts.

(2) Using an E8 "TORX" socket wrench, remove the 2 stud bolts and intake manifold from the cylinder head sub-assembly.

10. REMOVE NO. 1 INTAKE MANIFOLD TO HEAD GASKET

(a) Remove the No. 1 intake manifold to head gasket from the intake manifold.

11. REMOVE NO. 1 ENGINE COVER

(a) Remove the clip and No. 1 engine cover.

12. REMOVE VACUUM HOSE

(a) Remove the vacuum hose from the intake manifold.

READ NEXT:

 Installation

INSTALLATION CAUTION / NOTICE / HINT NOTICE: This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts. Click here

 Intake System

On-vehicle InspectionON-VEHICLE INSPECTION CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed an

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 Precaution

PRECAUTION PRECAUTION FOR DISCONNECTING CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL NOTICE: When disconnecting the cable from the negative (-) auxiliary battery terminal, initialize the following systems after the terminal is reconnected. System Name See Procedure Lane Control System

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