REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel pump removal/installation are shown below.
Necessary Procedures After Parts Removed/Installed/Replaced Replaced Part or Performed Procedure | Necessary Procedure | Effect/Inoperative Function when Necessary Procedure not Performed | Link |
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*: When performing learning using the Techstream.
Click here | |||
Auxiliary battery terminal is disconnected/reconnected | Perform steering sensor zero point calibration | Lane Control System (for HV Model) |
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Pre-collision System (for HV Model) | |||
Parking Support Brake System (for HV Model)* | |||
Lighting System (for HV Model) | |||
Memorize steering angle neutral point | Parking Assist Monitor System (for HV Model) |
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Panoramic View Monitor System (for HV Model) |
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Initialize power trunk lid system | Power Trunk Lid System (for HV Model) |
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Replacement of fuel pump | Inspection after repair |
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CAUTION:
NOTICE:
PROCEDURE
1. PRECAUTION
NOTICE:
After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.
2. DISCHARGE FUEL SYSTEM PRESSURE
Click here
3. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL
Click here
4. REMOVE REAR SEAT ASSEMBLY
Click here
5. REMOVE REAR FLOOR SERVICE HOLE COVER
(a) Using a clip remover with its tip wrapped with protective tape, remove the rear floor service hole cover and butyl tape. |
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(b) Disconnect the 2 fuel suction tube with pump and gauge assembly connectors and fuel tank pressure sensor (vapor pressure sensor) connector. | |
6. REMOVE FUEL TANK PRESSURE SENSOR (VAPOR PRESSURE SENSOR)
Click here
7. DISCONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY
(a) Disconnect the fuel tank vent hose sub-assembly from the fuel suction tube with pump and gauge assembly. Click here | |
8. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY
(a) Remove the tube joint clip, and pull off the fuel tube joint of the fuel tank main tube sub-assembly.
*1 | Fuel Suction Plate Sub-assembly |
*2 | Tube Joint Clip |
*3 | Fuel Tank Main Tube Sub-assembly |
*a | Fuel Tube Joint |
*b | O-ring |
*c | Nylon Tube |
Pull off | |
Pull off |
NOTICE:
9. REMOVE FUEL PUMP GAUGE RETAINER
(a) Disengage the claw to remove the No. 1 fuel tube clamp. | |
(b) Remove the fuel pump gauge retainer.
(1) Temporarily install SST (plate) and SST (claw) to the fuel pump gauge retainer. SST: 09808-14031 09808-01030 09808-01090 SST: 09808-01071 HINT: Securely insert the ends of SST (claw) into the insertion points in the fuel pump gauge retainer. |
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(2) While firmly pressing SST (claw) into the insertion points in the fuel pump gauge retainer, tighten SST (bolt).
(3) Install SST (handle) to SST (plate). SST: 09808-14031 09808-01010 SST: 09808-01071 |
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(4) Lightly press down on SST to prevent it from separating from the fuel pump gauge retainer. While pressing down on SST, rotate SST (handle) slowly to loosen the fuel pump gauge retainer.
NOTICE:
(5) While pressing down on the fuel suction tube with pump and gauge assembly, remove the fuel pump gauge retainer.
10. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
(a) Raise the fuel suction tube with pump and gauge assembly. | |
(b) Set the part (A) of the fuel suction tube with pump and gauge assembly against the fuel tank assembly, and remove the fuel suction tube with pump and gauge assembly from the fuel tank assembly as shown in the illustration.
NOTICE:
Be careful not to bend the arm of the fuel sender gauge assembly.
(c) Remove the fuel suction tube set gasket from the fuel tank assembly. | |