REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during engine assembly removal/installation are shown below.
Necessary Procedure After Parts Removed/Installed/Replaced Replaced Part or Performed Procedure | Necessary Procedure | Effect/Inoperative Function when Necessary Procedure not Performed | Link |
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Battery terminal is disconnected/reconnected | Perform steering sensor zero point calibration | Lane Control System |
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Pre-collision System | |||
Parking Support Brake System*1 | |||
Lighting System | |||
Memorize steering angle neutral point | Parking Assist Monitor System |
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Panoramic View Monitor System |
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Initialize power trunk lid system | Power Trunk Lid System |
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Replacement of ECM | Vehicle Identification Number (VIN) registration | MIL comes on |
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ECU communication ID registration (Immobiliser system) | Engine start function |
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| Inspection after repair |
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Replacement of automatic transaxle assembly |
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| for Initialization:
for Registration:
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Replacement of ECM (If transaxle compensation code read from ECM) |
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Replacement of ECM (If transaxle compensation code not read from ECM) |
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Replacement of ECM | Code registration (Smart access system with push-button start (for Start Function, Gasoline Model) |
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Replacement of automatic transaxle fluid | ATF thermal degradation estimate reset | The value of the Data List item "ATF Thermal Degradation Estimate" is not estimated correctly |
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Suspension, tires, etc. (The vehicle height changes because of suspension or tire replacement) | Rear television camera assembly optical axis adjustment (Back camera position setting) | Parking assist monitor system | for Initialization:
for Calibration:
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Perform headlight ECU sub-assembly LH initialization | Lighting system |
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Front wheel alignment adjustment |
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| Front television camera view adjustment | Panoramic View Monitor System | for Initialization
for Calibration
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Replacement of front bumper assembly |
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Click here
CAUTION:
*a | An Object Exceeding Weight Limit of Engine Lifter |
NOTICE:
PROCEDURE
1. PRECAUTION
NOTICE:
After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.
2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM
Click here
3. DISCHARGE FUEL SYSTEM PRESSURE
Click here
4. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
Click here
5. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD
6. SECURE STEERING WHEEL
Click here
7. REMOVE FRONT WHEEL OPENING EXTENSION PAD LH
(a) Remove the 3 screws and front wheel opening extension pad LH.
8. REMOVE FRONT WHEEL OPENING EXTENSION PAD RH
(a) Remove the 3 screws and front wheel opening extension pad RH.
9. REMOVE NO. 1 ENGINE UNDER COVER
(a) Remove the bolt, 2 clips, 6 screws and No. 1 engine under cover.
10. REMOVE NO. 3 ENGINE UNDER COVER
(a) Remove the 2 screws, 3 clips and No. 3 engine under cover.
11. REMOVE NO. 2 ENGINE UNDER COVER
(a) Remove the 2 screws, 3 clips and No. 2 engine under cover.
12. REMOVE FRONT FENDER APRON SEAL LH
(a) Remove the 2 screws, clip and front fender apron seal LH from the vehicle body.
13. REMOVE FRONT FENDER APRON SEAL RH
(a) Remove the 2 screws, clip and front fender apron seal RH from the vehicle body.
14. REMOVE FRONT BUMPER COVER
Click here
15. REMOVE FRONT LOWER BUMPER ABSORBER
(a) Remove the 4 bolts. | |
(b) Disengage the 2 claws to remove the front lower bumper absorber.
16. DRAIN ENGINE COOLANT
Click here
17. DRAIN ENGINE OIL
Click here
18. DRAIN AUTOMATIC TRANSAXLE FLUID
Click here
19. REMOVE V-BANK COVER SUB-ASSEMBLY
(a) Disengage the 4 clips in the order shown in the illustration and lift the V-bank cover sub-assembly upward to remove it.
Hold here | Pull in this Direction |
NOTICE:
20. REMOVE INLET AIR CLEANER ASSEMBLY
(a) Remove the 2 bolts and inlet air cleaner assembly. | |
21. REMOVE AIR CLEANER ASSEMBLY WITH AIR CLEANER HOSE
(a) Disengage the 2 clamps to disconnect the No. 1 fuel vapor feed hose from the air cleaner hose. |
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(b) Slide the clip and disconnect the No. 2 ventilation hose from the air cleaner hose.
(c) Loosen the hose clamp. | |
(d) Disconnect the mass air flow meter sub-assembly connector. |
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(e) Disengage the 3 wire harness clamps.
(f) Disconnect the vacuum hose from the air cleaner hose.
(g) Disengage the 3 pins and remove the air cleaner assembly with air cleaner hose.
NOTICE:
Make sure the air cleaner support remains attached to the vehicle body.
22. REMOVE ECM
Click here
23. DISCONNECT ENGINE ROOM MAIN WIRE
(a) Remove the nut and disconnect the engine wire with engine room main wire from the positive (+) battery terminal. | |
24. REMOVE BATTERY
Click here
25. REMOVE BATTERY CLAMP SUB-ASSEMBLY
(a) Disengage the 5 clamps from the battery clamp sub-assembly. | |
(b) Remove the 3 bolts and battery clamp sub-assembly.
26. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY
(a) While disengaging the clip as shown in the illustration, disconnect the transmission control cable assembly from the transmission control shaft lever together with the clip. |
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(b) Remove the clip and disconnect the transmission control cable assembly from the No. 1 transmission control cable bracket. | |
27. DISCONNECT NO. 1 FUEL VAPOR FEED HOSE
(a) Slide the clip and disconnect the No. 1 fuel vapor feed hose from the No. 1 vacuum switching valve assembly. | |
28. DISCONNECT UNION TO CHECK VALVE HOSE
(a) Slide the clip and disconnect the union to check valve hose from the brake booster assembly. | |
29. DISCONNECT NO. 2 RADIATOR HOSE
(a) Slide the clip and disconnect the No. 2 radiator hose from the water inlet. | |
30. SEPARATE RADIATOR HOSE SUB-ASSEMBLY
(a) Slide the clip and disconnect the radiator hose sub-assembly from the water outlet. | |
(b) Remove the 2 bolts and separate the radiator hose sub-assembly from the engine assembly.
31. DISCONNECT INLET HEATER WATER HOSE
(a) Disengage the clamp. | |
(b) Slide the clip and disconnect the inlet heater water hose from the water outlet.
32. DISCONNECT OUTLET HEATER WATER HOSE
(a) Slide the clip and disconnect the outlet heater water hose from the heater water pipe. | |
33. DISCONNECT NO. 1 FUEL HOSE
(a) Disengage the 2 claws to remove the No. 2 fuel pipe clamp. | |
(b) Remove the No. 1 fuel pipe clamp from the fuel tube connector. | |
(c) Disconnect the No. 1 fuel hose (for Port Injection).
(1) Disconnect the No. 1 fuel hose from the fuel pipe. Click here | |
(d) Disconnect the No. 1 fuel hose (for Direct Injection).
(1) Disconnect the No. 1 fuel hose from the fuel pipe. Click here | |
(e) Separate the bolt and disengage the No. 1 fuel hose. | |
34. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE
Click here
35. DISCONNECT SUCTION HOSE
Click here
36. DISCONNECT ENGINE WIRE
HINT:
After disconnecting the engine wire, secure it with tape or equivalent to keep it out of the way.
(a) Remove the No. 2 relay block cover from the engine room relay block and junction block assembly. | |
(b) Remove the nut from the engine room relay block and junction block assembly. | |
(c) Disconnect the 4 connectors from the engine room relay block and junction block assembly.
(d) Disengage the 2 clamps.
(e) Using a screwdriver, disengage the claw and disconnect the engine wire from the engine room relay block and junction block assembly.
(f) Remove the bolt. | |
(g) Disengage the clamp and disconnect the engine wire from the vehicle body.
37. DISCONNECT EARTH WIRE
(a) Remove the 2 bolts and disconnect the earth wire from the vehicle body. | |
38. SEPARATE STEERING INTERMEDIATE SHAFT ASSEMBLY
Click here
39. REMOVE EXHAUST MANIFOLD
Click here
40. REMOVE FRONT DRIVE SHAFT ASSEMBLY
Click here
41. REMOVE NO. 1 EXHAUST PIPE SUPPORT BRACKET (for Upper Side)
(a) Remove the 2 bolts and No. 1 exhaust pipe support bracket from the oil pan sub-assembly. | |
42. REMOVE FLYWHEEL HOUSING UNDER COVER
(a) Remove the 2 bolts and flywheel housing under cover. | |
43. REMOVE DRIVE PLATE AND TORQUE CONVERTER ASSEMBLY SETTING BOLT
Click here
44. REMOVE SUSPENSION TOWER DAMPER (w/ Suspension Tower Damper)
Click here
45. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE
(a) Set an engine lifter.
NOTICE:
(b) Remove the bolt, 2 nuts and No. 2 engine mounting stay RH. | |
(c) Remove the 3 bolts and nut and separate the engine mounting insulator sub-assembly RH from the front No. 1 engine mounting bracket LH. | |
(d) Remove the bolt and nut and separate the engine mounting insulator LH from the engine mounting bracket sub-assembly LH. | |
Bolt | |
Nut |
(e) w/o Suspension Tower Damper:
(1) Remove the 8 bolts and front bumper extension sub-assembly RH and front bumper extension sub-assembly LH from the front frame assembly and vehicle body.
(2) Remove the 4 bolts, 2 nuts and front suspension member bracket sub-assembly RH and front suspension member bracket sub-assembly LH from the front frame assembly and vehicle body.
Bolt | |
Nut |
(f) w/ Suspension Tower Damper:
(1) Remove the 6 bolts and front bumper extension sub-assembly RH and front bumper extension sub-assembly LH from the front frame assembly and vehicle body.
(2) Remove the 4 bolts, 2 nuts and front suspension member bracket sub-assembly RH and front suspension member bracket sub-assembly LH from the front frame assembly and vehicle body.
(g) Operate the engine lifter and remove the engine assembly with transaxle from the vehicle.
NOTICE:
46. DISCONNECT VACUUM HOSE
Click here
47. REMOVE STARTER ASSEMBLY
Click here
48. REMOVE BREATHER PLUG HOSE
Click here
49. DISCONNECT NO. 1 WATER BY-PASS HOSE
Click here
50. DISCONNECT WATER BY-PASS HOSE ASSEMBLY
Click here
51. REMOVE ENGINE WIRE
(a) Disconnect all clamps and connectors and remove the engine wire from the engine assembly with transaxle.
52. INSTALL ENGINE HANGERS
(a) Install the No. 1 engine hanger and No. 2 engine hanger with the 4 bolts as shown in the illustration. Torque: 33 N·m {337 kgf·cm, 24 ft·lbf}
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(b) Using an engine sling device and engine lifter, secure the engine assembly with transaxle.
NOTICE:
53. REMOVE FRONT FRAME ASSEMBLY
(a) Remove the bolt and separate the front engine mounting insulator from the front engine mounting bracket. | |
(b) Remove the 4 nuts and separate the rear engine mounting insulator from the front frame assembly. | |
54. REMOVE FRONT ENGINE MOUNTING INSULATOR
HINT:
Perform this procedure only when replacement of the front engine mounting insulator is necessary.
(a) Remove the 3 nuts and front engine mounting insulator from the front frame assembly. | |
55. REMOVE REAR ENGINE MOUNTING INSULATOR
HINT:
Perform this procedure only when replacement of the rear engine mounting insulator is necessary.
Click here
56. REMOVE FRONT ENGINE MOUNTING BRACKET
Click here
57. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY
Click here
58. REMOVE DRIVE PLATE AND RING GEAR SUB-ASSEMBLY
Click here
59. REMOVE NO. 1 CRANKSHAFT POSITION SENSOR PLATE
Click here
60. INSTALL ENGINE ASSEMBLY TO ENGINE STAND
(a) Install the engine assembly to an engine stand.
61. REMOVE ENGINE HANGERS
(a) Remove the 4 bolts, No. 1 engine hanger and No. 2 engine hanger from the cylinder head sub-assembly and cylinder head LH.
62. REMOVE ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH
HINT:
Perform this procedure only when replacement of the engine mounting insulator sub-assembly RH is necessary.
(a) Disengage the clamp. | |
(b) Remove the bolt, nut and separate the radiator reserve tank assembly.
(c) Remove the bolt and separate the bracket from the engine mounting insulator sub-assembly RH. | |
(d) Disengage the clamp. | |
(e) Remove the nut, 2 bolts and engine mounting insulator sub-assembly RH from the engine mounting spacer and vehicle body.
63. REMOVE ENGINE MOUNTING SPACER
HINT:
Perform this procedure only when replacement of the engine mounting spacer is necessary.
(a) Remove the 2 bolts and engine mounting spacer from the vehicle body. | |
64. REMOVE ENGINE MOUNTING BRACKET SUB-ASSEMBLY LH
HINT:
Perform this procedure only when replacement of the engine mounting bracket sub-assembly LH is necessary.
(a) Remove the 4 bolts and engine mounting bracket sub-assembly LH from the vehicle body. | |
65. REMOVE ENGINE MOUNTING INSULATOR LH
HINT:
Perform this procedure only when replacement of the engine mounting insulator LH is necessary.
Click here