Lexus ES manuals

Lexus ES: Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during throttle body with motor assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

  • Replacement of throttle body with motor assembly
  • Cleaning the deposits from the throttle body with motor assembly

Inspection after repair

  • Poor idle, etc.
  • Engine start function, etc.

PROCEDURE

1. DRAIN ENGINE COOLANT

Click here

2. REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE

(a) Disconnect the mass air flow meter sub-assembly connector.

(b) Disengage the 2 wire harness clamps.

(c) Disconnect the vacuum hose from the air cleaner hose.

(d) Disengage the 2 clamps to disconnect the No. 1 fuel vapor feed hose from the air cleaner hose.

*1

No. 1 Fuel Vapor Feed Hose

*2

No. 2 Ventilation Hose

(e) Slide the clip and disconnect the No. 2 ventilation hose from the air cleaner hose.

(f) Disengage the 2 air cleaner cap clamps.

*a

Air Cleaner Cap Clamp

*b

Guide

(g) Disengage the 2 guides to separate the air cleaner cap sub-assembly from the air cleaner case sub-assembly.

(h) Loosen the hose clamp and remove the air cleaner cap with air cleaner hose from the throttle body with motor assembly.

3. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY

(a) Slide the 2 clips and disconnect the No. 2 water by-pass hose and No. 3 water by-pass hose from the throttle body with motor assembly.

*1

No. 2 Water By-pass Hose

*2

No. 3 Water By-pass Hose

(b) Disconnect the throttle body with motor assembly connector.

(c) Remove the 4 bolts and throttle body with motor assembly from the intake air surge tank assembly.

NOTICE:

If the throttle body with motor assembly has been struck or dropped, replace it.

4. REMOVE THROTTLE BODY GASKET

(a) Remove the throttle body gasket from the intake air surge tank assembly.

READ NEXT:

 Inspection

INSPECTION PROCEDURE 1. INSPECT THROTTLE BODY WITH MOTOR ASSEMBLY (a) Measure the resistance according to the value(s) in the table below. Standard Resistance: Tester Connection Condition S

 Installation

INSTALLATION PROCEDURE 1. INSTALL THROTTLE BODY GASKET (a) Install a new throttle body gasket to the intake air surge tank assembly with the protrusion of the throttle body gasket oriented as shown

 Vacuum Switching Valve (for Engine Mounting)

SEE MORE:

 Removal

REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during central gateway ECU (network gateway ECU) removal/installation are shown below. Necessary Procedure Aft

 Installation

INSTALLATION CAUTION / NOTICE / HINT NOTICE: This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts. Click here PROCEDURE 1. INSTALL CAMSHAFT HINT: Perform inspection after repair after replacing the camshaft, N

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