Lexus ES: Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL ROOF WIND DEFLECTOR PANEL SUB-ASSEMBLY

(a) Move the roof wind deflector panel sub-assembly in the direction indicated by the arrow (1) shown in the illustration to engage the 2 guides and install the roof wind deflector panel sub-assembly.

*a	Guide
*b	Spring
	Install in this Direction (1)
	Install in this Direction (2)

(b) Push each spring in the direction indicated by the arrow (2) shown in the illustration to engage the 2 springs.

NOTICE:

Make sure that the springs are securely engaged.

2. INSTALL SLIDING ROOF DRIVE CABLE SUB-ASSEMBLY

NOTICE:

Perform this procedure only when replacement of the sliding roof drive cable sub-assembly is necessary.

(a) Hold down the roof wind deflector panel sub-assembly.

Hold Position

(b) Using a screwdriver, slide the sliding roof drive cable LH as shown in the illustration to install it.

*a	Protective Tape
	Push Position
	Install in this Direction

(c) Adjust Fully Closed Position: (1) Using a screwdriver, slide the sliding roof drive cable LH in either direction and align the alignment marks as shown in the illustration. HINT: Use the same procedure for the RH side.

*a Alignment Mark

3. INSTALL REAR ROOF DRIP CHANNEL

(a) Insert the rear roof drip channel into the sliding roof housing sub-assembly as shown in the illustration.

Install in this Direction

(b) Engage the 2 claws as shown in the illustration to install the rear roof drip channel.

Install in this Direction

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4. INSTALL SUNSHADE TRIM SUB-ASSEMBLY

(a) Insert the sunshade trim sub-assembly into the sliding roof housing sub-assembly as shown in the illustration to install it.

Install in this Direction

(b) Install the rear sliding roof sunshade stopper as shown in the illustration.

Install in this Direction

HINT:

Use the same procedure for the RH side.

(c) Move the sliding roof piece sub-assembly LH in the direction indicated by the arrow (1) shown in the illustration to engage the 2 claws.

	Install in this Direction (1)
	Install in this Direction (2)

HINT:

Use the same procedure for the RH side.

(d) Move the sliding roof piece sub-assembly LH in the direction indicated by the arrow (2) shown in the illustration to engage the guide.

HINT:

Use the same procedure for the RH side.

(e) Install the sliding roof piece sub-assembly LH with the screw.

HINT:

Use the same procedure for the RH side.

5. INSTALL SLIDING ROOF DRIVE GEAR SUB-ASSEMBLY

(a) Apply MP grease to the gear of the sliding roof drive gear sub-assembly.

(b) Install the sliding roof drive gear sub-assembly with the 2 bolts. Torque: 5.4 N·m {55 kgf·cm, 48 in·lbf}

(c) Engage the guide and claw as shown in the illustration.

Install in this Direction

(d) Install the map light bracket with the bolt.

Torque:

5.4 N·m {55 kgf·cm, 48 in·lbf}

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