Lexus ES: Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL SUNSHADE TRIM SUB-ASSEMBLY

(a) Make sure that the No. 1 sliding roof shoe sub-assembly is positioned as shown in the illustration. HINT: Use the same procedure for the RH side and LH side.

*a No. 1 Sliding Roof Shoe Sub-assembly *b Cutout

(b) Install the sunshade trim sub-assembly as shown in the illustration.

*A	RH Side
*B	LH Side
*a	Retractor Cap
	Install in this Direction (1)
	Install in this Direction (2)

NOTICE:

To prevent the sunshade trim sub-assembly from being damaged, fully push in the RH side retractor cap when installing the sunshade trim sub-assembly.

HINT:

Connect the LH side first.

(c) Insert the sunshade trim sub-assembly to the sliding roof drive rail sub-assembly LH as shown in the illustration.

*a	Sliding Roof Drive Rail Sub-assembly LH
	Install in this Direction

HINT:

Use the same procedure for the RH side and LH side.

(d) Install the sliding roof sunshade plate. HINT: Use the same procedure for the RH side and LH side.

(e) Slide the sunshade trim sub-assembly as shown in the illustration to engage the 2 claws.

Install in this Direction

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(f) Move the sunshade trim sub-assembly as shown in the illustration to engage the 2 claws.

Install in this Direction

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2. INSTALL NO. 2 ROOF WIRE

(a) Engage the claw and 15 clamps to install the No. 2 roof wire.

(b) Prepare 2 new pieces of tape with the dimensions shown in the illustration.

Tape

Standard:

(c) Install the tape as shown in the illustration.

*a	3.0 mm (0.12 in.) or less	-	-
	Tape	-	-

3. INSTALL REAR SLIDING ROOF GARNISH

(a) Clean the sliding roof housing panel.

(1) Using a heat light, heat the sliding roof housing panel.

NOTICE:

Do not heat the sliding roof housing panel excessively.

(2) Remove the double-sided tape from the sliding roof housing panel.

(3) Clean off any tape adhesive residue with cleaner.

(b) Coat the installation area of the sliding roof housing panel with primer.

(c) Remove the release paper from a new rear sliding roof garnish.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

(d) Engage the 2 guides to install the rear sliding roof garnish.

Double-sided Tape

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4. INSTALL SLIDE ROOF RAIL SUB-ASSEMBLY

(a) Install the slide roof rail sub-assembly with the 14 nuts.

Torque:

6.25 N·m {64 kgf·cm, 55 in·lbf}

5. INSTALL SLIDING ROOF DRIVE GEAR ASSEMBLY (for Sliding Roof Glass)

(a) Apply MP grease to the gear of the sliding roof drive gear assembly.

(b) Install the sliding roof drive gear assembly with the 2 bolts. Torque: 5.4 N·m {55 kgf·cm, 48 in·lbf}

(c) Connect the connector.

6. INSTALL SLIDING ROOF DRIVE GEAR ASSEMBLY (for Roof Sunshade)

(a) Apply MP grease to the gear of the sliding roof drive gear assembly.

(b) Install the sliding roof drive gear assembly with the 2 bolts. Torque: 5.4 N·m {55 kgf·cm, 48 in·lbf}

(c) Connect the connector.

(d) Install the room light bracket with the 2 nuts. Torque: 6.25 N·m {64 kgf·cm, 55 in·lbf}

7. INSTALL NO. 2 ROOM LIGHT BRACKET

(a) Install the No. 2 room light bracket with the 2 nuts. Torque: 6.25 N·m {64 kgf·cm, 55 in·lbf}

8. INSTALL ROOM LIGHT BRACKET

(a) Install the room light bracket with the 2 nuts. Torque: 6.25 N·m {64 kgf·cm, 55 in·lbf}

9. INSTALL ROOF WIND DEFLECTOR PANEL SUB-ASSEMBLY

(a) Move the roof wind deflector panel sub-assembly in the direction indicated by the arrow (1) shown in the illustration to engage the 2 guides.

	Install in this Direction (1)
	Install in this Direction (2)

(b) Move the roof wind deflector panel sub-assembly in the direction indicated by the arrow (2) shown in the illustration.

(c) Engage the 2 pins and 3 claws to install the roof wind deflector panel sub-assembly.

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