Lexus ES manuals

Lexus ES: Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL NO. 2 RADIATOR GRILLE SEAL

HINT:

When installing the No. 2 radiator grille seal, heat the radiator shutter using a heat light.

Heating Temperature

Item

Temperature

Radiator Shutter

20 to 30°C (68 to 86°F)

CAUTION:

  • Do not touch the heat light and heated parts, touching the heat light may result in burns.
  • Touching heated parts for a long time may result in burns.

*a

Heated Part

*b

Heat Light

NOTICE:

Do not heat the radiator shutter excessively.

(a) Clean the radiator shutter surface.

(1) Using a heat light, heat the radiator shutter surface.

(2) Remove any remaining double-sided tape from the radiator shutter.

(3) Wipe off any tape adhesive residue with cleaner.

(b) Remove the release paper from a new No. 2 radiator grille seal.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

(c) Install the No. 2 radiator grille seal.

NOTICE:

  • If the No. 2 radiator grille seal has been removed, it must be replaced with a new one as it may be deformed or the strength of its adhesive may be deteriorated.
  • Press the No. 2 radiator grille seal firmly to install it.

2. INSTALL NO. 1 RADIATOR GRILLE SEAL

HINT:

When installing the No. 1 radiator grille seal, heat the radiator shutter using a heat light.

Heating Temperature

Item

Temperature

Radiator Shutter

20 to 30°C (68 to 86°F)

CAUTION:

  • Do not touch the heat light and heated parts, touching the heat light may result in burns.
  • Touching heated parts for a long time may result in burns.

*a

Heated Part

*b

Heat Light

NOTICE:

Do not heat the radiator shutter excessively.

(a) Clean the radiator shutter surface.

(1) Using a heat light, heat the radiator shutter surface.

(2) Remove any remaining double-sided tape from the radiator shutter.

(3) Wipe off any tape adhesive residue with cleaner.

(b) Using a heat light, heat the radiator shutter.

(c) Remove the release paper from a new No. 1 radiator grille seal.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

(d) Install the No. 1 radiator grille seal.

NOTICE:

  • If the No. 1 radiator grille seal has been removed, it must be replaced with a new one as it may be deformed or the strength of its adhesive may be deteriorated.
  • Press the No. 1 radiator grille seal firmly to install it.

3. INSTALL NO. 3 RADIATOR GRILLE SEAL

HINT:

  • When installing the No. 3 radiator grille seal, heat the radiator shutter using a heat light.
  • Use the same procedure for the RH side and LH side.
Heating Temperature

Item

Temperature

Radiator Shutter

20 to 30°C (68 to 86°F)

CAUTION:

  • Do not touch the heat light and heated parts, touching the heat light may result in burns.
  • Touching heated parts for a long time may result in burns.

*a

Heated Part

*b

Heat Light

NOTICE:

Do not heat the radiator shutter excessively.

(a) Clean the radiator shutter surface.

(1) Using a heat light, heat the radiator shutter surface.

(2) Remove any remaining double-sided tape from the radiator shutter.

(3) Wipe off any tape adhesive residue with cleaner.

(b) Remove the release paper from a new No. 3 radiator grille seal.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

(c) Install the No. 3 radiator grille seal.

NOTICE:

  • If the No. 3 radiator grille seal has been removed, it must be replaced with a new one as it may be deformed or the strength of its adhesive may be deteriorated.
  • Press the No. 3 radiator grille seal firmly to install it.

4. INSTALL SWING GRILLE ACTUATOR ASSEMBLY

(a) When installing a new swing grille actuator assembly:

(1) Open the radiator shutter as shown in the illustration.

(b) Install the swing grille actuator assembly as shown in the illustration.

Install in this Direction

5. INSTALL MOTOR COVER

(a) Engage the 4 claws to install the motor cover as shown in the illustration.

Install in this Direction

(b) Engage the 2 clamps.

(c) Connect the connector.

READ NEXT:

 Installation

INSTALLATION PROCEDURE 1. INSTALL RADIATOR SHUTTER SUB-ASSEMBLY (a) Engage the 2 guides as shown in the illustration. Install in this Direction (b) Install the radiator shutter sub-assembly

 Grille Shutter System

 Precaution

PRECAUTION PRECAUTION FOR DISCONNECTING CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL NOTICE: When disconnecting the cable from the negative (-) auxiliary battery terminal, initialize the following s

SEE MORE:

 On-vehicle Inspection

ON-VEHICLE INSPECTION PROCEDURE 1. INSPECT MASS AIR FLOW METER SUB-ASSEMBLY HINT: Perform "Inspection After Repair" after replacing the mass air flow meter sub-assembly. Click here (a) Read the value of Data List item "Mass Air Flow Sensor" using the Techstream. NOTICE: Perform the inspection o

 Position Initialization Incomplete (B2343)

DESCRIPTION This DTC is stored when the sliding roof ECU (sliding roof drive gear sub-assembly) has not been initialized. DTC No. Detection Item DTC Detection Condition Trouble Area B2343 Position Initialization Incomplete Sliding roof ECU (sliding roof drive gear sub-assembly) has

© 2016-2024 Copyright www.lexguide.net