Lexus ES: Reassembly
REASSEMBLY
PROCEDURE
1. INSTALL PLANETARY GEAR
(a) Apply high-temperature grease to the 3 planetary gears, 3 planetary gear shafts and repair service starter kit.
.png) | High-temperature Grease |
(b) Install the 3 planetary gears to the repair service starter kit.
2. INSTALL RUBBER SEAL
(a) Install the rubber seal to the repair service starter kit.
3. INSTALL STARTER ARMATURE ASSEMBLY
| (a) Install the starter armature assembly to the starter yoke assembly. NOTICE: The magnet of the starter yoke assembly may attract the starter armature assembly when the starter armature assembly is installed, causing the magnet to break. |
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4. INSTALL STARTER BRUSH HOLDER ASSEMBLY
| (a) Hold the brush spring back and set the 4 brushes as shown in the illustration. |
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| (b) Install the starter brush holder assembly to the starter armature assembly and push in the 4 brushes as shown in the illustration. |
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| (c) Fit the protrusion of the grommet between the negative (-) brush holder plate and positive (+) motor lead wire. |
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5. INSTALL STARTER COMMUTATOR END FRAME ASSEMBLY
| (a) Install the starter commutator end frame assembly to the starter yoke assembly. NOTICE: Align the field coil lead wire rubber of the starter yoke assembly with the cutout of the starter commutator end frame assembly. |
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(b) Install the 2 screws.
Torque:
1.5 N·m {15 kgf·cm, 13 in·lbf}
6. INSTALL STARTER ARMATURE PLATE
| (a) Align the starter armature plate so that the protrusion fits between the stoppers of the starter yoke assembly, and install the starter armature plate. NOTICE: Make sure the protrusion of the starter armature plate is inserted between the stoppers of the starter yoke assembly. |
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7. INSTALL STARTER YOKE ASSEMBLY
| (a) Align the protrusion of the starter yoke assembly with the cutout of the repair service starter kit. |
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(b) Using a T25 "TORX" socket wrench, install the starter yoke assembly with the 2 through bolts.
Torque:
6.0 N·m {61 kgf·cm, 53 in·lbf}
8. INSTALL MAGNET STARTER SWITCH ASSEMBLY
(a) Apply high-temperature grease to the plunger as shown in the illustration.
| | High-temperature Grease |
(b) Hang the hook of the magnet starter switch assembly on the pinion drive lever.
(c) Install the magnet starter switch assembly with the 2 nuts.
Torque:
7.5 N·m {76 kgf·cm, 66 in·lbf}
(d) Connect the field coil lead wire to the magnet starter switch assembly with the nut.
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
