Lexus ES manuals

Lexus ES: Reassembly

Lexus ES (XZ10) Service Manual / Brake / Brake System (other) / Vacuum Pump (for Tmc Made 2gr-fks) / Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL VACUUM PUMP VANE

(a) Apply engine oil to the vacuum pump vane and vacuum pump vane caps and install the vacuum pump vane caps to the vacuum pump vane.

(b) Apply engine oil to the vacuum pump vane with vacuum pump vane caps and install it to the vacuum pump housing.

NOTICE:

When reusing the vacuum pump vane and 2 vacuum pump vane caps, install them in the same position and orientation as when they were removed.

2. INSTALL END COVER

(a) Install a new No. 1 O-ring to the vacuum pump housing.

NOTICE:

  • Wipe off any oil on the vacuum pump end cover installation surface and end cover.
  • Check that no foreign matter is on the No. 1 O-ring or inside the vacuum pump housing.

*1

No. 1 O-ring

(b) Using a T30 "TORX" socket wrench, install the end cover with 5 new screws.

Torque:

7.5 N·m {76 kgf·cm, 66 in·lbf}

NOTICE:

  • Hold the pump so that the pump installation surface, fitting parts and oil pump will not be damaged.
  • As the housing deforms when force is applied, do not secure the housing with a tool such as a vise.
  • Securely fit the T30 "TORX" socket wrench to the screws.

(c) Turn the coupling clockwise as shown in the illustration and check that the coupling is not stuck or that there is no abnormal resistance.

READ NEXT:

 Removal

REMOVAL PROCEDURE 1. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY Click here 2. REMOVE NO. 2 SURGE TANK STAY Click here 3. SEPARATE ENGINE WIRE (a) Remove the 2 bolts and separate the engine wire.

 Vacuum Pump(for Tmmk Made)

 Components

COMPONENTS ILLUSTRATION *1 ENGINE WIRE *2 NO. 2 SURGE TANK STAY *3 EARTH WIRE - - Tightening torque for "Major areas involving basic vehicle performance such as moving/turni

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 Components

COMPONENTS ILLUSTRATION *A w/o Panoramic View Monitor System *B w/ Panoramic View Monitor System *1 OUTER MIRROR *2 OUTER MIRROR COVER ASSEMBLY *3 OUTER MIRROR LOWER COVER *4 SIDE TURN SIGNAL LIGHT ASSEMBLY *5 OUTER MIRROR UPPER COVER *6 OUTER MIRROR TAPE

 Parts Location

PARTS LOCATION ILLUSTRATION *1 PARK/NEUTRAL POSITION SWITCH ASSEMBLY *2 SIDE TURN SIGNAL LIGHT ASSEMBLY LH *3 SIDE TURN SIGNAL LIGHT ASSEMBLY RH *4 HEADLIGHT ASSEMBLY LH - HEADLIGHT ECU SUB-ASSEMBLY LH - HEADLIGHT UNIT ASSEMBLY LH (for TMC Made) - HEADLIGHT CORD LH (for Bulb Type

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