Lexus ES manuals

Lexus ES: Reassembly

REASSEMBLY

PROCEDURE

1. TEMPORARILY TIGHTEN FRONT DISC BRAKE BLEEDER PLUG

(a) Temporarily install the front disc brake bleeder plug to the front disc brake cylinder.

HINT:

Fully tighten the front disc brake bleeder plug after bleeding the system.

2. INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP

(a) Install the front disc brake bleeder plug cap to the front disc brake bleeder plug.

3. INSTALL PISTON SEAL

(a) Apply a light layer of lithium soap base glycol grease to the entire circumference of a new piston seal.

Lithium Soap Base Glycol Grease

(b) Install the piston seal to the front disc brake cylinder.

NOTICE:

Securely install the piston seal into the groove of the front disc brake cylinder.

*1

Piston Seal

*2

Front Disc Brake Cylinder

4. INSTALL FRONT DISC BRAKE PISTON

(a) Apply a light layer of lithium soap base glycol grease to the entire circumference of a new cylinder boot.

*1

Cylinder Boot

*2

Front Disc Brake Piston

Lithium Soap Base Glycol Grease

(b) Apply a light layer of lithium soap base glycol grease to the contact surfaces of the front disc brake piston.

(c) Install the cylinder boot to the front disc brake piston.

NOTICE:

Securely install the cylinder boot into the groove of the front disc brake piston.

(d) Install the front disc brake piston to the front disc brake cylinder.

NOTICE:

Do not forcibly install the front disc brake piston into the front disc brake cylinder.

5. INSTALL CYLINDER BOOT

(a) Install the cylinder boot to the front disc brake cylinder as shown in the illustration.

NOTICE:

  • Securely install the cylinder boot into the groove of the front disc brake cylinder and front disc brake piston.
  • Do not damage the cylinder boot.

*1

Cylinder Boot

*2

Front Disc Brake Piston

*3

Front Disc Brake Cylinder

READ NEXT:

 Removal

REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during fro

 Front Disc Brake Pad

ComponentsCOMPONENTS ILLUSTRATION *1 FRONT DISC BRAKE ANTI-SQUEAL SHIM KIT *2 FRONT DISC BRAKE PAD *3 FRONT DISC BRAKE CYLINDER ASSEMBLY *4 FRONT DISC BRAKE PAD WEAR INDICATOR PLA

 Brake (rear)

SEE MORE:

 Problem Symptoms Table

PROBLEM SYMPTOMS TABLE HINT: Inspect the fuses and relays related to this system before inspecting the suspected areas below. Use the table below to help determine the cause of problem symptoms. If multiple suspected areas are listed, the potential causes of the symptoms are listed in order of

 Problem Symptoms Table

PROBLEM SYMPTOMS TABLE HINT: Use the table below to help determine the cause of problem symptoms. If multiple suspected areas are listed, the potential causes of the symptoms are listed in order of probability in the "Suspected Area" column of the table. Check each symptom by checking the suspect

© 2016-2025 Copyright www.lexguide.net