Lexus ES: Installation
INSTALLATION
CAUTION / NOTICE / HINT
HINT:
- Use the same procedure for the RH side and LH side.
- The following procedure is for the LH side.
PROCEDURE
1. INSTALL FRONT DOOR OUTSIDE MOULDING SUB-ASSEMBLY
(a) Engage the guide and claw to temporarily install the front door outside moulding sub-assembly to the door frame.
(b) Using an air riveter or hand riveter with a nose piece, install the front door outside moulding sub-assembly with 8 new rivets.
HINT:
If the mandrel of the rivet does not come off on the first operation of the rivet gun, slide the rivet gun forward on the mandrel and operate it again.
NOTICE:
-
Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.
*a
Riveter
*b
Mandrel
*c
Incorrect
-
Confirm that the rivets are seated properly against the moulding.
*a
Riveter
*b
Incorrect
- Do not tilt the riveter when installing the rivet to the moulding.
- Do not leave any space between the rivet head and moulding.
-
Do not leave any space between the moulding and door frame. Firmly hold the 2 items together while installing the rivet.
*a
Riveter
*b
Incorrect
2. INSTALL FRONT DOOR REAR WINDOW FRAME MOULDING
HINT:
When installing a new front door rear window frame moulding, heat the vehicle body and front door rear window frame moulding using a heat light.
Heating Temperature| Item | Temperature |
|---|---|
| Vehicle Body | 40 to 60°C (104 to 140°F) |
| Front Door Rear Window Frame Moulding | 20 to 30°C (68 to 86°F) |
CAUTION:
- Do not touch the heat light and heated parts, touching the heat light may result in burns.
- Touching heated parts for a long time may result in burns.
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| *a | Heated Part |
| *b | Heat Light |
NOTICE:
Do not heat the vehicle body or front door rear window frame moulding excessively.
(a) Clean the vehicle body surface.
(1) Using a heat light, heat the vehicle body surface.
(2) Remove any double-sided tape from the vehicle body.
(3) Wipe off any tape adhesive residue with cleaner.
(b) Install a new front door rear window frame moulding.
(1) Using a heat light, heat the vehicle body and front door rear window frame moulding.
(2) Remove the release paper from the front door rear window frame moulding.
HINT:
After removing the release paper, keep the exposed adhesive free from foreign matter.
| (3) Engage the clip and attach the double-sided tape and caulking sponge to install the front door rear window frame moulding. HINT: Press the front door rear window frame moulding firmly to install it. |
|
3. CONNECT FRONT DOOR WEATHERSTRIP
(a) Engage the 3 clips and connect the front door weatherstrip.
4. INSTALL FRONT DOOR GLASS RUN
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5. INSTALL FRONT DOOR FRONT LOWER FRAME UPPER COVER
Click here
6. INSTALL FRONT DOOR BELT MOULDING ASSEMBLY
Click here
READ NEXT:
Components
COMPONENTS ILLUSTRATION *A for Driver Side *B for Front Passenger Side *1 COURTESY LIGHT ASSEMBLY *2 FRONT DOOR TRIM BOARD SUB-ASSEMBLY *3 MULTIPLEX NETWORK MASTER SWITCH ASS
Removal
REMOVAL CAUTION / NOTICE / HINT HINT:
Use the same procedure for the RH side and LH side.
The following procedure is for the LH side.
PROCEDURE 1. REMOVE NO. 2 DOOR TRIM PAD Click here 2.
SEE MORE:
How To Proceed With Troubleshooting
CAUTION / NOTICE / HINT HINT:
Use the following procedure to troubleshoot the luggage compartment door opener system.
*: Use the Techstream.
PROCEDURE 1. VEHICLE BROUGHT TO WORKSHOP
NEXT 2. CUSTOMER PROBLEM ANALYSIS HINT:
In troubleshooting, confirm that
How To Proceed With Troubleshooting
CAUTION / NOTICE / HINT HINT: *: Use the Techstream. PROCEDURE 1. VEHICLE BROUGHT TO WORKSHOP
NEXT 2. CUSTOMER PROBLEM ANALYSIS (a) Interview the customer and confirm the problem. Click here
NEXT 3. INSPECT AUXILIARY BATTERY VOLTAGE Stan
