Lexus ES manuals

Lexus ES: Installation

INSTALLATION

PROCEDURE

1. INSTALL HOOD LOCK CONTROL CABLE ASSEMBLY

(a) Pass the hood lock control cable assembly into the engine compartment.

(b) Engage the grommet.

(c) Engage each clamp.

(d) Engage the clamp to install the hood lock control cable assembly.

2. INSTALL HOOD LOCK CONTROL LEVER SUB-ASSEMBLY

(a) Connect the hood lock control cable assembly to install the hood lock control lever sub-assembly.

3. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY

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4. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

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5. INSTALL INSTRUMENT SIDE PANEL LH

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6. INSTALL FRONT DOOR OPENING TRIM COVER LH

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7. INSTALL COWL SIDE TRIM BOARD LH

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8. INSTALL FRONT DOOR SCUFF PLATE LH

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9. INSTALL HOOD LOCK ASSEMBLY

(a) Apply MP grease to the sliding areas of the hood lock assembly.

(b) Connect the hood lock control cable assembly to the hood lock assembly.

(c) Install the hood lock assembly with the 2 bolts and hood lock bolt.

Torque:

7.5 N·m {76 kgf·cm, 66 in·lbf}

HINT:

The hood lock nut cap is a non-reusable part. Be sure to install it after inspecting and adjusting the hood sub-assembly.

(d) except TMMK Made Gasoline Model:

(1) Connect the connector.

(e) for TMMK Made Gasoline Model:

(1) Connect the connector.

(2) Engage the clamp.

10. ADJUST HOOD SUB-ASSEMBLY

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11. INSTALL COOL AIR INTAKE DUCT SEAL

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12. INSTALL FRONT FENDER LINER RETAINER

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13. INSTALL REAR FENDER SPLASH SHIELD SUB-ASSEMBLY LH

HINT:

Use the same procedure as for the RH side.

Click here

14. INSTALL PIN HOLD CLIP

HINT:

Use the same procedure as for the RH side.

Click here

15. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH

HINT:

Use the same procedure as for the RH side.

Click here

16. INSTALL FRONT WHEEL LH

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READ NEXT:

 Hood Support

 Components

COMPONENTS ILLUSTRATION *1 COOL AIR INTAKE DUCT SEAL *2 FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY *3 HOOD STAY BRACKET *4 HOOD SUPPORT ASSEMBLY *5 HOOD SUPPORT BRACKET *6 N

 Removal

REMOVAL CAUTION / NOTICE / HINT HINT: Use the same procedure for the RH side and LH side. The following procedure is for the LH side. PROCEDURE 1. REMOVE HOOD SUPPORT ASSEMBLY NOTICE: Avoid

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 Disassembly

DISASSEMBLY PROCEDURE 1. REMOVE GENERATOR PULLEY CAP (a) Remove the generator pulley cap from the generator pulley with clutch. NOTICE: Do not reuse the generator pulley cap. If the generator pulley cap is removed, replace the generator pulley cap and generator pulley with clutch with new

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