Lexus ES: Installation
INSTALLATION
CAUTION / NOTICE / HINT
NOTICE:
This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.
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PROCEDURE
1. INSTALL REAR ENGINE OIL SEAL
(a) Using height adjustment attachments and plate lift attachments, place the engine assembly on a flat level surface.
NOTICE:
- Using height adjustment attachments and plate lift attachments, keep the engine assembly level.
- To prevent the No. 2 oil pan sub-assembly from deforming, do not place any attachments under the No. 2 oil pan sub-assembly of the engine assembly.
- Using an engine sling device and engine lift, secure the engine assembly before servicing.
(b) Apply MP grease to the lip of a new rear engine oil seal.
NOTICE:
- Keep the lip free from foreign matter.
- Do not allow MP grease to contact the dust seal.
| (c) Using SST and a hammer, tap in the rear engine oil seal. SST: 09223-15030 SST: 09950-70010 09951-07150 Standard Depth: -0.9 to 1.1 mm (-0.0354 to 0.0433 in.) (From the edge of the cylinder block sub-assembly and stiffening crankcase assembly) NOTICE: Do not tap in the rear engine oil seal at an angle. |
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2. INSTALL NO. 1 CRANKSHAFT POSITION SENSOR PLATE
(a) Type A:
| (1) Install the No. 1 crankshaft position sensor plate. HINT: Align the pin hole of the No. 1 crankshaft position sensor plate with the pin of the crankshaft. |
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(b) Type B:
| (1) Install the No. 1 crankshaft position sensor plate. HINT: Align the pin hole of the No. 1 crankshaft position sensor plate with the pin of the crankshaft. |
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3. INSTALL FLYWHEEL SUB-ASSEMBLY
| (a) Using SST, hold the crankshaft pulley assembly. SST: 09213-54015 SST: 09330-00021 |
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(b) Clean the bolts and bolt holes.
(c) Apply adhesive to 2 or 3 threads at the end of each of 8 new bolts.
Adhesive:
Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
| (d) Install the flywheel sub-assembly with the 8 bolts. Uniformly tighten the 8 bolts in the sequence shown in the illustration. Torque: 150 N·m {1530 kgf·cm, 111 ft·lbf} NOTICE: Do not start the engine for at least 1 hour after installing the flywheel sub-assembly. |
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4. INSTALL TRANSMISSION INPUT DAMPER ASSEMBLY
| (a) Using SST, hold the crankshaft pulley assembly. SST: 09213-54015 SST: 09330-00021 |
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| (b) Install the transmission input damper assembly to the flywheel sub-assembly with the 6 bolts. Uniformly tighten the 6 bolts in the order shown in the illustration. Torque: 30 N·m {306 kgf·cm, 22 ft·lbf} NOTICE:
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5. INSTALL HYBRID VEHICLE TRANSAXLE ASSEMBLY
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Components
COMPONENTS ILLUSTRATION *A for EGR Valve Bracket Connection Type *B for Cylinder Head Cover Sub-assembly Connection Type *1 FUEL DELIVERY PIPE *2 FUEL INJECTOR SEAL *3 DIRECT
SEE MORE:
ENG / EHV Device (C1A40)
DESCRIPTION When a SFI system malfunction signal sent by the hybrid vehicle control ECU is detected by the clearance warning ECU assembly, DTC C1A40 is stored. DTC No. Detection Item DTC Detection Condition Trouble Area C1A40 ENG / EHV Device When the power switch on (IG), a SFI sys
Installation
INSTALLATION PROCEDURE 1. INSTALL NO. 2 ECM BRACKET (a) Install the No. 2 ECM bracket to the ECM with the 2 screws. Torque: 4.5 N·m {46 kgf·cm, 40 in·lbf} 2. INSTALL NO. 1 ECM BRACKET (a) Install the No. 1 ECM bracket to the ECM with the 2 screws. Torque: 4.5 N·m {46 kgf·cm, 40 in·lbf} 3. IN
