Lexus ES manuals

Lexus ES: Installation

INSTALLATION

CAUTION / NOTICE / HINT

NOTICE:

This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

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PROCEDURE

1. INSTALL ENGINE WATER PUMP ASSEMBLY (WATER INLET HOUSING)

(a) Install a new gasket to the engine water pump assembly (water inlet housing).

HINT:

Be sure to clean the contact surfaces.

(b) Install the engine water pump assembly (water inlet housing) to the cylinder block assembly with the 4 bolts.

Torque:

43 N·m {438 kgf·cm, 32 ft·lbf}

(c) Connect the engine water pump assembly (water inlet housing) connector.

(d) Align the protrusion of the engine water pump assembly (water inlet housing) with the cutout in the sensor wire clamp.

*a

Protrusion

*b

Cutout

(e) Using an 8 mm socket wrench, connect the sensor wire to the engine water pump assembly (water inlet housing) with the bolt.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

(f) Connect the sensor wire connector.

2. INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY

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3. INSTALL INTAKE MANIFOLD

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READ NEXT:

 A25a-fxs (emission Control)

 Canister

 Components

COMPONENTS ILLUSTRATION *1 REAR NO. 1 STABILIZER BAR BRACKET *2 CANISTER (CHARCOAL CANISTER ASSEMBLY) *3 LEAK DETECTION PUMP SUB-ASSEMBLY *4 FUEL TANK VENT HOSE SUB-ASSEMBLY *5

SEE MORE:

 Removal

REMOVAL PROCEDURE 1. REMOVE REAR FLOOR SIDE MEMBER COVER (a) Remove the bolt and 7 clips. (b) Disengage the 3 clamps (A) and 2 clamps (B) to remove the rear floor side member cover from the vehicle body. 2. REMOVE CANISTER (CHARCOAL CANISTER ASSEMBLY) (a) Disconnect the fuel tank vent

 Dtc Check / Clear

DTC CHECK / CLEAR CHECK FOR DTC (a) Connect the Techstream to the DLC3. (b) Turn the power switch on (IG). (c) Turn the Techstream on. (d) Enter the following menus: Powertrain / Motor Generator / Trouble Codes. Powertrain > Motor Generator > Trouble Codes (e) Check the DTCs and freeze frame d

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